Disassemble the encoder - original version – Rockwell Automation HPK-Series Motor Encoder Replacement Installation Instructions User Manual

Page 6

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6 HPK-Series Motor Encoder Replacement Kit

Rockwell Automation Publication HPK-IN002C-EN-P - May 2012

Disassemble the Encoder - Original Version

1. Block the motor shaft (3) to prevent rotation.

For example, use a wrench to hold the motor shaft in place.

2. Remove the mounting screws from the encoder connector (10).
3. Remove the rear cover, or fan cover if provided, from the motor.
4. Remove the wire ties that secure the encoder cable and thermostat wires to the motor

frame.

5. Remove any electrical tape covering the thermostat connectors (9).
6. Disconnect thermostat leads from the cable assembly.
7. Remove the screws (8) and washers (7) from the spring mounting plate (4).
8. Remove screw (6) and washer (5).
9. Loosen and remove the outer clamping element (2) from the motor shaft by turning the

respective slots on the clamping element.

For example, use a small flat head screwdriver to turn and loosen the clamping element.

10. Remove the motor encoder.
11. Remove the inner clamping element (1) from the motor shaft.

ATTENTION: Verify that power is off or removed from all devices affected by the encoder.

Verify that all electrical connections (for example, items 9 and 10 in the

HPK-Series Motor Encoder

- Original Version

) are disconnected from any power source.

BURN HAZARD: Outer surfaces of the motor can reach high temperatures, 125 °C (275 °F), during
operation.

Take precautions to prevent accidental contact with hot surfaces on the motor. Consider the surface
temperature of the equipment when selecting cables and additional equipment for connection.

Failure to observe these safety procedures could result in personal injury or damage to equipment.

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