2t.04 options and accessories, 2t.05 introduction to plasma, Cutmaster 10mm – Tweco CutMaster 10mm User Manual

Page 20

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cutmaster 10mm

INTRODUCTION

2T-2

Manual 0-5074

H. Gas Requirements

SL60 Torch Gas Specifications

Gas (Plasma and Secondary) Compressed Air

Operating Pressure

Refer to NOTE

60 - 75 psi

4.1 - 5.2 bar

Maximum Input Pressure

125 psi / 8.6 bar

Gas Flow (Cutting and Gouging) 300 - 500 scfh

142 - 235 lpm

!

WARNING

This torch is not to be used with oxygen (O

2

).

NOTE

Operating pressure varies with torch model, op-
erating amperage, and torch leads length. Refer to
gas pressure settings charts for each model.

I. Direct Contact Hazard

For exposed tip the recommended standoff is 3/16

inches / 4.7 mm.

2T.04 Options And Accessories

These items can adapt a standard system to a

particular application or further enhance perfor-

mance.

• Deluxe Cutting Guide Kit - Easy add - on

attachments for precise straight line, circle

cutting, and beveling. Includes carrying

case.

• Trigger Guard Kits - These offer additional

protection from accidental activation of the

torch switch.

• Leads Extensions for torches with ATC con-

nectors

• Leather Leads Covers

2T.05 Introduction to Plasma

A. Plasma Gas Flow

Plasma is a gas which has been heated to an ex-

tremely high temperature and ionized so that it

becomes electrically conductive. The plasma arc

cutting and gouging processes use this plasma to

transfer an electrical arc to the workpiece. The metal

to be cut or removed is melted by the heat of the arc

and then blown away.

While the goal of plasma arc cutting is separation of

the material, plasma arc gouging is used to remove

metals to a controlled depth and width.

In a Plasma Cutting Torch a cool gas enters Zone B,

where a pilot arc between the electrode and the torch

tip heats and ionizes the gas. The main cutting arc

then transfers to the workpiece through the column

of plasma gas in Zone C.

A-00002

Workpiece

Power

Supply

+

_

C

B

A

Typical Torch Head Detail

By forcing the plasma gas and electric arc through a

small orifice, the torch delivers a high concentration

of heat to a small area. The stiff, constricted plasma

arc is shown in Zone C. Direct current (DC) straight

polarity is used for plasma cutting, as shown in the

illustration.

Zone A channels a secondary gas that cools the torch.

This gas also assists the high velocity plasma gas in

blowing the molten metal out of the cut allowing for

a fast, slag - free cut.

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