Page 1 – Tweco Dynamics Automation User Manual

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Fault Code Key

Error

Code

Error

Remedy / Comments

3-1

Gas Control
Communication fault,
Cannot establish
Communication with
gas control.

If GCM 1000: Control cable not connected or Basic ID signal
open. GCM 2010 & 2000: Dirt on fiber ends or in connectors,
blow out with clean dry air; fiber not locked into connector;
sharp bends in fiber; fiber defective; Gas Control PCB defective,
replace. CCM defective, replace.

3-2

Gas Control
Communication reply
fault, connection was
established but CCM
did receive a reply to
a process request.

Gas Control did not reply to signal from CCM in allowed time.
Dirt on fiber ends or in connectors, blow out with clean dry
air; fiber not locked into connector; sharp bends in fiber; fiber
defective. If problem persists Gas Control PCB likely defective,
replace board.

3-3

Gas Pressure Low

If GCM 1000, Plasma < 15 PSI; faulty or disconnected pressure
SW. If GCM2010_AG, GCM2000_AC or later or Gas Control
has been updated with 19X2219_AG or later PCB: Plasma or
Shield input out of range 105-135. If GCM2010_AG,
GCM2000_AC or later or Gas Control has been updated with
19X2219_AG or later PCB: Plasma or Shield input out of range
105-135 PSI; Unplugged or Faulty pressure sensor.

3-4

Gas Control not
ready

Purging; not in RUN mode; Gas Control faulty, replace PCB.

3-5

Gas Control Protocol
Fault

Application error or firmware compatibility fault

3-6

Invalid Current
Control level from
GCM

GCM sent output current level outside the range of the power
supply, Check firmware compatibility

3-7

Gas Control returns
wrong command
sequence

Check firmware compatibility

3-8

CCM and Gas
Control type
(Autocut-Ultracut)
mismatch

Install correct CCM or Gas Control for system

3-9

Gas Control
Communication reply
fault

Reply not compatible with request; Check firmware compatibility

3-10

Warning. -- Gas
Control firmware
needs update

System will function but control may not be optimized for best
performance / consumable life

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