Tweco K4000 - Manual (Page 20)

4-4
10. Reposition the top half of the boot in place and secure with the four (4) screws that
were removed in step 3.
Figure 4-10
11. The assembly is now ready to be used in your metal removal application.
4.02 Installing the DC Welding Power Cable with Twist Lock Power
Connection and Air Hose to the Torch Swivel Cable Assembly
Models Part No. 61-065-002, 61-065-003, 61-082-006 and 61-082-007
1. Remove the Torch and Cable Assembly from the carton and lay the assembly in a
straight and untwisted position on a workbench or floor.
2. Remove the Twist Lock Connector attached to the Torch Swivel Cable Assembly.
Follow these steps to connect the brass female connector to the DC Power Cable:
a. Remove the cover screw holding the outer cover in place from the assembly.
b. Trim the rear of the connector cover to fit the cable being used. NOTE: Do not
over trim. The cover should fit snugly.
c. Slip the cover over the cable.
d. Trim the cable insulation back 1-7/8”, exposing the copper stranding.
e. Loosen the ball-point screws and insert the copper cable into the cable hole of
the brass connector half.
f. Tighten the ball-point screws securely (150 – 250 in./lbs.) The heads of the
screws should be flush with, or below, the connector body.
g. Slip the connector cover over the brass body and install/tighten the cover
screw. The screw fits into the second cover hole.
3. Thread the 3/8” pipe threaded fitting that is connected to the Air Hose coming out of
the Torch Swivel Cable, into your shop air line. This connection should be wrench
tight.