Tweco 201 ts Thermal Arc User Manual

Page 5

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TABLE OF CONTENTS

SECTION 4:

OPERATION ........................................................................................... 4-1

4.01

Front Panel ..................................................................................................... 4-1

4.02

Welding Current Control Explanation .............................................................. 4-4

4.03

STICK (SMAW) Electrode Polarity................................................................... 4-5

4.04

Effects of Stick Welding Various Materials ...................................................... 4-5

4.05

GTAW Electrode Polarity ................................................................................. 4-6

4.06

Guide for Selecting Filler Wire ........................................................................ 4-6

4.07

Tungsten Electrode Current Ranges ................................................................ 4-6

4.08

Shielding Gas Selection .................................................................................. 4-6

4.09

Tungsten Electrode Types ............................................................................... 4-7

4.10

TIG Welding Parameters for Steel ................................................................... 4-7

4.11

Arc Welding Practice ....................................................................................... 4-7

4.12

Welding Position ............................................................................................. 4-8

4.13

Joint Preparations ........................................................................................... 4-9

4.14

Arc Welding Technique ................................................................................. 4-10

4.15

The Welder .................................................................................................... 4-10

4.16

Striking the Arc ............................................................................................. 4-10

4.17

Arc Length .................................................................................................... 4-10

4.18

Rate of Travel ................................................................................................ 4-11

4.19

Making Welded Joints ................................................................................... 4-11

4.20 Distortion ...................................................................................................... 4-13
4.21

The Cause of Distortion ................................................................................ 4-13

4.22

Overcoming Distortion Effects ...................................................................... 4-14

SECTION 5:

SERVICE ............................................................................................... 5-1

5.01

Maintenance and Inspection ........................................................................... 5-1

5.02

STICK (SMAW) Welding Problems ................................................................ 5-2

5.03

TIG Welding Problems ................................................................................... 5-3

5.04

Power Source Problems ................................................................................ 5-4

SECTION 6:

KEY SPARE PARTS ................................................................................... 6-1

6.01 Replacement Parts-161 STL ................................................................................. 6-2
6.02 Replacement Parts-201 TS .................................................................................. 6-4

APPENDIX 1: OPTIONS AND ACCESSORIES

APPENDIX 2: SYSTEM SCHEMATIC - 161 STL

APPENDIX 3: SYSTEM SCHEMATIC -201 TS

LIMITED WARRANTY

WARRANTY SCHEDULE 3

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