15 simultaneous welding and power, 16 selecting and preparing weld output cables – Tweco Raider 10,000 Pro User Manual
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2.15 Simultaneous Welding
and Power
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Weld
Current
Total
Power
in Watts
120 volt
GFCI
Recept.
240 volt
Recept.
8500 max.
460 volt
Three
phase
270A
1,200
10A
5A
1.5A
220A
3,660
15A x 2
15.25A
4.6A
170A
4,500
15A x 2
18.75A
5.65A
120A
7,000
15A x 2
29A
8.8A
70A
8,500
15A x 2
35.4A
10.68A
0A
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12.5A
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2.16 Selecting and Preparing
Weld Output Cables
CONNECTOR INSTALLATION
Install the supplied male connectors onto proper cables.
1. Obtain cable of desired length and proper size for
installation.
2. If the installation requires cable large than 3/0 AWG,
prepare one end of 3/0 AWG pigtail no longer than 2
ft (0,61 m) for connector installation. The remaining
end of the pigtail is connected to the main run of 3/0
AWG or larger weld cable.
3. Push weld cable through insulator.
4. Remove 0.79 in (20 mm) of insulation from end of
cable.
5. Install supplied sleeve on stripped end of cable.
6. Insert cable with sleeve into connector body so that
cable is snug and against bottom of connector body.
7. Install and tighten set screw with supplied hex wrench
to secure connector body onto cable.
7. Push insulator onto connector body to cover set
screw.
WELD CABLE CONNECTIONS
1. Do not touch live electrical parts.
2. Shut down unit before making any weld output
connections.
3. Do not change position of the welding cable
connectors while welding
4. Be sure that the connectors are secure in receptacle
before welding.
TYPICAL PROCESS CONNECTIONS
SEQUENCE OF OPERATION
WARNING: Read and follow all safety precaution
before proceeding with operation.
SHIELDED METAL ARC WELDING (SMAW)
1. Install and connect unit according to the installation
section.
2. Wear gloves, Welding Helmet and protective clothing.
3. Connect work clamp at workplace.
4. Select proper electrode.
5. Place the selector switch in STICK position.
6. Place the OUTPUT CONTACTOR switch in ON
position.
7. If remote amperage control is not used, place the
Amperage/Voltage switch in panel position.
8. Rotate the Amperage/Voltage control to desired
position.
9. Insert electrode into electrode holder.
GAS TUNGSTEN ARC WELDING (GTAW) Lift Start only
1. Install and connect unit according to the Installation
section.
2. Select proper tungsten electrode.
3. Prepare tungsten electrode and connect the torch to
the negative output terminal.
4. Wear gloves, welding helmet and protective clothing.
5. Connect work clamp to positive output terminal and
work place.
6. Place the process selector switch in Lift Tig position.
7. For remote contactor and/or amperage control connect
a remote device to the 14 pin receptacle.
8. For remote amperage control place the
Amperage/Voltage switch in the panel position.
9. For remote contactor control place the contactor
switch in the panel position.
10. Rotate Amperage/Voltage control to desired position.
11. Turn on shielding gas and water supplies as
applicable.
12. Touch electrode to work and lift to start arc.
13. Begin welding.
TECHNICAL SPECIFICATIONS