Weller EC2002M User Manual

Page 2

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SPECIFICATIONS

1. Power input: 120VAC ±10%, 60 Hz, (240VAC ±10%, 50/60 Hz). 60 watts
2. Power unit output voltage: isolated 24VAC @ 2.7 amperes.
3. Size: 4.5” x 5.9” x 3.6”
4. Line Cord: 3 wire, U.L. recognized
5. Tip temperature control range: 350°F to 850°F (177°C to 454°C).
6. Control setting resolution: 1°F (1°C).
7. Stability: ±10°F (±6°C) per Mil-Std-2000.
8. Absolute accuracy: Average tip temperature is calibrated to ±9°F (±5°C) at idle with no load.
9. Ambient temperature range: 60°F to 110°F (16°C to 44°C).
10. Housing made with Electrostatic Protective Material as required in MIL-B-81705.
11. Housing passes Static Decay test per Federal Test Method Std. No. 101, Method 4046.
12. Weller

®

ESD tools comply with DOD-HDBK-263.

13. EC2002 units are U.L. listed and meet DOD-STD-2000, MIL-STD-2000, MIL-S-45743, W-S-6536,W-S-570, DOD-STD-

1686.

TROUBLESHOOTING GUIDE

WARNING:AC LINE VOLTAGE IS PRESENT INSIDE POWER UNIT EVEN WHEN POWER SWITCH IS OFF.

REFER SERVICE TO QUALIFIED PERSONNEL.

NOTE: Access to internal parts may be gained by removing four rubber feet, four bottom screws and

top case.

2

Check wiring from tool receptacle to printed circuit board.

•

Repair or replace if defective.

Replace soldering tool with known good tool and recheck.

•

Troubleshoot soldering tool using guide in soldering iron tech sheet.

TOOL OVERHEATING

Replace soldering tool with known good tool and recheck.

•

Troubleshoot soldering tool using guide in soldering iron tech sheet.

Replace printed circuit board assembly in station.

TOOL DOES NOT HEAT – DISPLAY NOT LIT

With line cord unplugged and power switch on, check for about 21 ohms at line cord blades for 120VAC units (55 ohms for

240VAC unit).

•

Check fuse, located on bottom of case – replace if required. Use slow blow fuse – 0.6A for 120VAC (0.3A for 240VAC).

•

Check power switch – replace if defective.

•

Check line cord – repair or replace if defective.

•

Check transformer primary – replace transformer if defective.

With line cord plugged in and power switch on, check for 24VAC ±10% between pins #1 and #4 of tool receptacle.

•

Check transformer secondary for 24VAC ±10% - replace transformer if defective.

•

Check wiring to printed circuit board assembly – repair or replace if defective.

•

Replace printed circuit board assembly.

With line cord plugged in and power switch on, check for 5 VDC ±1 VDC, between pins #3 and #4 of tool receptacle.

•

Replace printed circuit board assembly.

TOOL DOES NOT HEAT – DISPLAY LIT

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