Great Plains TS1000 Trailer Sprayer Operator Manual User Manual

Page 2

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Table of Contents

©

Copyright 2004, 2009 All rights Reserved

Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation
of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa-
tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the
time of its publication, and may not reflect the product in the future.

Great Plains Manufacturing, Incorporated Trademarks

The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains

All other brands and product names are trademarks or registered trademarks of their respective holders.

Printed in the United States of America.

Great Plains Mfg., Inc.

TS1000 Trailer Sprayer 500-111M

7/6/09

Important Safety Information . . . . . . . . . . . . . . . . . 1

Personal Safety Equipment . . . . . . . . . . . . . . . . . 4

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Description of Unit . . . . . . . . . . . . . . . . . . . . . . . 10

Intended Usage . . . . . . . . . . . . . . . . . . . . . . 10

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . 10

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . 10

Assembly and Setup . . . . . . . . . . . . . . . . . . . . . . . 11

Before You Start . . . . . . . . . . . . . . . . . . . . . . . . . 11

Tractor/Sprayer Hook-Up . . . . . . . . . . . . . . . . . . 11

Tractor/Hydraulic Pump Hook-Up. . . . . . . . . . . . 12

Ace Pump Flow Limiter . . . . . . . . . . . . . . . . . . . 13

Tractor / PTO Shaft Hook-Up . . . . . . . . . . . . . . . 14

Axle Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 14

Adjustments Before Going to the Field . . . . . . . 15

Hydraulic Driven Pumps . . . . . . . . . . . . . . . 15

PTO Driven Pumps . . . . . . . . . . . . . . . . . . . 15

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . 17

General Notes For Field Operation . . . . . . . . . . 17

Operating Checklist . . . . . . . . . . . . . . . . . . . . . . 17

Using Handwash Tank . . . . . . . . . . . . . . . . . . . . 18

Agitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Operating Whirlfilter®. . . . . . . . . . . . . . . . . . . . . 18

Clean-out the solution Whirlfilter® . . . . . . . . 18

Filling Tank Procedures . . . . . . . . . . . . . . . . . . . 19

Operating Pump . . . . . . . . . . . . . . . . . . . . . . . . . 19

Hydraulic Elevator . . . . . . . . . . . . . . . . . . . . . . . 19

Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Tank Rinse and Flush System . . . . . . . . . . . . . . 20

Inductor (Optional Equipment) . . . . . . . . . . . . . . 21

Tank Fill Using Existing Pump Operations. . 22

Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

General Field Adjustments . . . . . . . . . . . . . . . . . 23

Boom Height. . . . . . . . . . . . . . . . . . . . . . . . . 23

Nozzle Pressure . . . . . . . . . . . . . . . . . . . . . . 23

Tank Straps. . . . . . . . . . . . . . . . . . . . . . . . . . 23

Agitation Adjustment . . . . . . . . . . . . . . . . . . . . . . 23

Agitation Adjustment with Tank Rinse. . . . . . . . . 23

Hydraulic Elevator . . . . . . . . . . . . . . . . . . . . . . . . 24

Boom Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Maintenance and Lubrication. . . . . . . . . . . . . . . . . 26

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Equipment Cleanup . . . . . . . . . . . . . . . . . . . 26

General Information . . . . . . . . . . . . . . . . . . . 26

Scott and Ace Pumps . . . . . . . . . . . . . . . . . . 27

Ace Hydraulic Pump Seal Replacement. . . . 27

Ace Belt Drive Pump Seal Replacement . . . 28

Scott Pump Seal Replacement. . . . . . . . . . . 29

Tank Agitation . . . . . . . . . . . . . . . . . . . . . . . . 30

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Two Wheel Bearings. . . . . . . . . . . . . . . . . . . 31

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Chemical Inductor . . . . . . . . . . . . . . . . . . . . . . . . 32

Foam Marker. . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Ace Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . 33

Ace PTO Pumps . . . . . . . . . . . . . . . . . . . . . . . . . 33

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Torque Values Chart . . . . . . . . . . . . . . . . . . . . . . 35

Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . . 35

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

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