Chicago Electric MIG 200 93804 - Manual (Page 35)

IMPORTANT!
Be CERTAIN to shut off the Welder, disconnect it from power, and discharge the torch to
ground before adjusting, cleaning, or repairing the unit.
SKU 93804 For technical questions, please call 1-800-444-3353. Page 35
If the steps above do not solve the problem or if the repairs involved are too
complex, contact a qualified technician.
WELDER DOES NOT FUNCTION WHEN SWITCHED ON
POSSIBLE CAUSES AND SOLUTIONS
1. Tripped thermal protection device:
Shut the welder’s switch to off and allow it to cool for at least 20 minutes.
Reduce duration or frequency of welding periods to help reduce wear on the welder.
Refer to
Duty Cycle section on page 18.
2. Faulty or improperly connected Trigger Switch (1.4D):
Have a technician check and secure/replace Trigger Switch (1.4D).
3. Internal fuse blown:
Have a qualified technician check/replace.
TROUBLESHOOTING (continued)
WEAK ARC STRENGTH
POSSIBLE CAUSES AND SOLUTIONS
1. Incorrect line voltage:
Check the line voltage and, if insufficient, have a licensed electrician remedy the situa-
tion.
WIRE FEEDS, BUT ARC DOES NOT IGNITE
POSSIBLE CAUSES AND SOLUTIONS
1. Improper ground connection:
Make certain that the workpiece is contacted properly by the Ground Clamp and that
the workpiece is properly cleaned near the ground clamp and the welding location.
2. Improperly sized or excessively worn Contact Tip (2E):
Verify that Contact Tip (2E) is the proper size for the welding wire used. Check that the
hole in the tip is not deformed or enlarged. Also, check that the tip is not dirty; this would
prevent a good connection. If needed, replace Contact Tip (2E) with proper size and
type.