Carrier PC 111 User Manual

Page 63

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CL-1

START-UP CHECKLIST

MODEL NO.: _____________________________________

DATE: ___________________________________________

SERIAL NO.: ______________________________________

TECHNICIAN:_____________________________________

I. PRE-START-UP:



VERIFY THAT UNIT IS LEVEL



VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED FROM UNIT



LOOSEN ALL SHIPPING HOLDDOWN BOLTS AND REMOVE SHIPPING BRACKETS PER INSTRUCTIONS



VERIFY THAT COMPRESSOR SUSPENSION SPRINGS HAVE BEEN LOOSENED PER INSTRUCTIONS



VERIFY OPENING OF ECONOMIZER HOODS



VERIFY INSTALLATION OF EXHAUST HOODS



CONFIRM THAT TUBING FOR SPACE AND SUPPLY DUCT PRESSURES HAS BEEN INSTALLED



VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTRUCTIONS



VERIFY THAT POWER SUPPLY MATCHES UNIT DATA PLATE



VERIFY THAT ALL ELECTRICAL CONNECTIONS AND TERMINALS ARE TIGHT



CHECK GAS PIPING FOR LEAKS (48FK,JK ONLY)



CHECK THAT INDOOR-AIR FILTERS ARE CLEAN AND IN PLACE



CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE, AND VERIFY SET SCREWS ARE
TIGHT



VERIFY THAT FAN SHEAVES ARE ALIGNED AND BELTS ARE PROPERLY TENSIONED



OPEN SUCTION, DISCHARGE, AND LIQUID LINE SERVICE VALVES



CHECK COMPRESSOR OIL LEVEL SIGHT GLASS AND VERIFY PROPER LEVEL



VERIFY THAT CRANKCASE HEATERS HAVE BEEN ENERGIZED FOR 24 HOURS



CHECK VOLTAGE IMBALANCE
LINE-TO-LINE VOLTS:

AB

V

AC

V

BC

V

(AB + AC + BC)/3 = AVERAGE VOLTAGE =

V

MAXIMUM DEVIATION FROM AVERAGE VOLTAGE =

V

VOLTAGE IMBALANCE = 100 X (MAX DEVIATION)/(AVERAGE VOLTAGE) =

%

IF OVER 2% VOLTAGE IMBALANCE, DO NOT ATTEMPT TO START SYSTEM!
CALL LOCAL POWER COMPANY FOR ASSISTANCE.

II. PRELIMINARY CHECKLIST ITEMS:

CONTROL SETTINGS



DIP SWITCHES SET TO MATCH INSTALLED ACCESSORIES:

SUPPLY AIR SET POINT RESET (DIP SWITCH NO. 4 ON)
MORNING WARM-UP (DIP SWITCH NO. 4 ON)
DEMAND LIMIT (DIP SWITCH NO. 5 ON)



SUPPLY AIR SET POINT (P1) SET BETWEEN 45 AND 70 F



ECONOMIZER MINIMUM POSITION (P5) SET PER PLANS



SUPPLY AIR SET POINT RESET SETTINGS:

RESET INITIATION TEMPERATURE (P7) (TYPICALLY 68 TO 72 F)
RESET LIMIT TEMPERATURE (P3) (TYPICALLY 60 TO 70 F)



MORNING WARM-UP TEMPERATURE (TYPICALLY 50 TO 65 F)



IGV/VFD DUCT PRESSURE SET POINT PER PLANS



BUILDING PRESSURE (MODULATING POWER EXHAUST) SET PER PLANS



DEMAND LIMIT SETTINGS PER PLAN:

SINGLE STEP DEMAND LIMIT (P4) SET (TYPICALLY 25 TO 50%)
TWO-STEP DEMAND LIMIT

DLCM-P1 SET (TYPICALLY 50 TO 75%)
DLCM-P2 SET (TYPICALLY 0 TO 25%)



OCCUPIED/UNOCCUPIED SWITCH INSTALLED PER FIG. 23 (CLOSE TO START UNIT)

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