BoonDocker POLARIS: 2011-14 PRO RMK 800 Intercooled User Manual
Page 7
 
Revised 10/22/2014
Page 7 of ?
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31.Install turbo inlet and v-band clamp do no 
tighten all the way, make sure it is properly 
aligned and seated and snug v-band clamp. 
32. Install stainless muffler into tunnel and at-
tach to turbo using v-band clamp make sure to 
properly align and seat, snug v-band do not 
tighten all the way. 
33.Install Tial external waste gate, rotate turbo 
inlet and muffler for proper alignment using sup-
plied clamps snug waste gate into place do not 
tighten yet. 
34.Spring turbo inlet into place using the 4 long 
gold exhaust springs. 
35. Spring muffler into place using short exhaust 
spring. (At this time finish riveting the kick plat 
in place, use inside rivet to adjust distance be-
tween muffler and kick plate) 
36. Make sure there is no binding in exhaust 
connections and the are no gaps between V-band 
connections 
NOTE: gaps will not close by tight-
ening.
Tighten all V-band and waste gate clamps