Troubleshooting – AERCO BMK 3.0 LN Dual Fuel June 2010 User Manual

Page 74

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TROUBLESHOOTING

8-12

8.2

ADDITIONAL FAULTS WITHOUT SPECIFIC FAULT MESSAGES

Refer to Table 8-2 to troubleshoot faults which may occur without a specific fault message being displayed.

TABLE 8-2. BOILER TROUBLESHOOTING WITH NO FAULT MESSAGE DISPLAYED

OBSERVED INCIDENT

PROBABLE CAUSES

CORRECTIVE ACTION

Hard Light-Off

1. Staged Ignition Ball Valve closed.

2. Clogged/damaged Ignitor-Injector

(Figure 8-2).

3. Defective Staged Ignition Solenoid

(Figure 8-2)

1. Open the Staged Ignition 1/4” Ball Valve on the downstream side

of the Natural Gas SSOV (see Figure 8-1).

2. Disconnect and inspect gas injector to ensure it is not clogged or

damaged.

3. Close the 2” Shutoff Valve and the Staged Ignition 1/4” Ball Valve

on the downstream side of the Natural Gas SSOV (see Figure 8-
1). Start the unit and listen for a “clicking” sound that the Staged
Ignition Solenoid makes during Ignition Trial. If “clicking” sound is
not heard after 2 or 3 attempts, replace the Staged Ignition
Solenoid.

Fluctuating Gas Pressure

1. Gas pressure going into unit is

fluctuating.

2. Damping Orifice not installed.

1. Stabilize gas pressure going into unit. If necessary, troubleshoot

Building Supply Regulator.

2. Check to ensure that the Damping Orifice is installed in the

Propane SSOV, or Natural Gas SSOV depending on the type of
fuel being used (Figure 8-3).

Air/Fuel Valve “hunting” at 80%

Valve Position

1. IGST and Power Supply Boards in

Control Box are outdated.

1. Check to ensure that the IGST and Power Supply Boards are

Rev. E or higher.






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