Troubleshooting guide, Start up conditions, Thermal expansion – Kenmore POWER MISER 153.330652 User Manual

Page 26: Table 1 : thermal expansion tank specifications, Strange sounds, Draft hood operation, Start up conditions -27, Thermal expansion strange sounds, Draft hood cperation, Troubleshooting items -30

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TROUBLESHOOTING GUIDE

Start Up Conditions

Thermal Expansion

CAUTION

Property Damage Hazard

' Avoid water heater damage.

' Install thermal expansion tank or device if necessary.

' Contact qualified installer or service agency.

As water is heated, it expands (thermal expansion). In a closed

system, the volume of water will grow. As the volume of water

grows, there will be a corresponding increase in water pressure

due to thermal expansion. Thermal expansion can cause

premature tank failure (leakage). This type of failure is not

covered under the limited warranty. Thermal expansion can also

cause intermittent temperature-pressure relief valve operation:

water discharged from the valve due to excessive pressure build

up. The temperature-pressure relief valve is not intended for the

constant relief of thermal expansion. This condition is not covered

under the limited warranty.

A properly-sized thermal expansion tank should be installed

on all closed systems to control the harmful effects of thermal

expansion. Contact a plumbing service agency or your retail

supplier regarding the installation of a thermal expansion tank.

Table 1 : Thermal Expansion Tank Specifications

Model

Number

Tank

Capacity

In Gallons

Dimensions

in Inches

Pipe

Fitting

On Tank

Diameter

Length

153.331020

2

8 (203 mm) 12-3/4 (323 mm) 3/4" Male

153.331050

5

11 (279 mm) 14-3/4 (375 mm) 3/4" Male

NOTE: Expansion tanks are pre-charged with a 40 psi air

charge. If the inlet water pressure is higher than 40 psi, the
expansion tank’s air pressure must be adjusted to match
that pressure, but must not be higher than 80 psi.

Table 2: Expansion Tank Sizing Chart

FIGURE 35.

Expansion

Tank

Capacity

Needed

Inlet*

Water

Pressure

Water Heater Capacity (Gallons)

30

40

50

66

82

40 psi

2

2

2

5

5

50 psi

2

2

2

5

5

60 psi

2

2

2

5

5

70 psi

2

2

5

5

5

80 psi

2

5

5

5

5

‘Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

Strange Sounds

Possible noises due to expansion and contraction of some metal

parts during periods of heat-up and cool-down do not represent
harmful or dangerous conditions.

Condensation causes sizzling and popping within the burner area
during heating and cooling periods and should be considered
normal. See Condensation section.

Draft Hood Operation

Check draft hood operation by performing a worst case
depressurization of the building. With all doors and windows
closed, and with all air handling equipment and exhaust fans
operating such as furnaces, clothes dryers, range hoods and
bathroom fans, a match flame should still be drawn into the
draft hood of the water heater with its burner firing. If the flame

is not drawn toward the draft hood after 15 minutes of burner

operation, shut off water heater and make necessary air supply
changes to correct.

26

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