Caution, Refrigerant tubing and sweat connections, Installing with indoor piston – FloAire 25HBC User Manual

Page 3: 25h b b /25h b c

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Table 1 – Accessory Usage

Accessory

REQUIRED FOR LOW---AMBIENT

COOLING APPLICATIONS

(Below 55

°

F / 12.8°C)

REQUIRED FOR

LONG LINE APPLICATIONS*

REQUIRED FOR

SEA COAST APPLICATIONS

(Within 2 miles / 3.22 km)

Accumulator

Standard

Standard

Standard

Ball Bearing Fan Motor

Yes{

No

No

Compressor Start Assist Capacitor and

Relay

Yes

Yes

No

Crankcase Heater

Yes

Yes

No

Evaporator Freeze Thermostat

Yes

No

No

Hard Shutoff TXV

Yes

Yes

Yes

Isolation Relay

Yes

No

No

Liquid Line Solenoid Valve

No

See Long---Line Application Guideline

No

Motor Master® Control or

Low Ambient Switch

Yes

No

No

Support Feet

Recommended

No

Recommended

* For tubing line sets between 80 and 200 ft. (24.38 and 60.96 m) and/or 20 ft. (6.09 m) vertical differential, refer to Residential Split---System Longline

Application Guideline.

{

Additional requirement for Low---Ambient Controller (full modulation feature) MotorMasterr Control.

Always Ask For

Outdoor Unit Connected To Factory Approved Indoor

Unit

Outdoor unit contains correct system refrigerant charge for

operation with approved AHRI rated indoor unit when connected
by 15 ft (4.57 m) of field--supplied or factory--accessory tubing,

and factory supplied filter drier. Check refrigerant charge for
maximum efficiency.

Refrigerant Tubing and Sweat Connections

Connect vapor tube to fitting on outdoor unit vapor service valves

(see Table 2). Connect liquid tubing to adapter tube on liquid
service valve. Use refrigerant grade tubing.

CAUTION

!

UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment

damage or improper operation.
Service valves must be wrapped in a heat--sinking material

such as a wet cloth while brazing.

Remove plastic retainer holding outdoor piston in liquid service
valve, leaving the piston and piston retainer inside the valve.

Connect sweat/flare adapter provided, to valve. (See Fig. 4.)
Connect refrigerant tubing to fittings on outdoor unit vapor and

liquid service valves. Service valves are closed from factory and

ready for brazing. After wrapping service valve with a wet cloth,
tubing set can be brazed to service valve using either silver bearing

or non--silver bearing brazing material. Do not use soft solder
(materials which melt below 800°F/427°C). Consult local code

requirements. Refrigerant tubing and indoor coil are now ready for

leak testing. This check should include all field and factory joints.

A05226

Fig. 4 -- Liquid Service Valve

Table 2 – Refrigerant Connections and Recommended Liquid

and Vapor Tube Diameters (In.)

UNIT SIZE

LIQUID

RATED VAPOR

Connection

Diameter

Tube

Diameter

Connection

Diameter

Tube

Diameter

18, 24

3/8

3/8

5/8

5/8

30, 36

3/8

3/8

3/4

3/4

42, 48

3/8

3/8

7/8

7/8

60

3/8

3/8

7/8

1--1/8

* Units are rated with 25 ft. (7.6 m) of lineset. See Product Data sheet for performance

data when using different size and length linesets.

Notes:

1. Do not apply capillary tube indoor coils to these units.

2. For Tubing Set lengths between 80 and 200 ft. (24.38 and 60.96 m) horizontal or

20 ft. (6.09 m) vertical differential 250 ft. (76.2 m) Total Equivalent Length, refer to

the Residential Piping and Longline Guideline --- Air Conditioners and Heat Pumps

using Puron refrigerant.

Installing with Indoor Piston

Outdoor Unit Connected to Factory Approved Indoor Unit
Check piston size shipped with indoor unit to see if it matches
required indoor piston size. If it does not match, replace indoor

piston with correct piston size.
NOTE: Correct pistons are shipped with outdoor units in the
accessory bag and are only qualified for piston fan coils. Example
fan coils with piston: FB4C and FY5B (1.5 through 4 ton)
When changing indoor piston, use a back−up wrench. Hand

tighten hex nut, then tighten with wrench 1/2 turn. Do not exceed

30 ft−lbs. The indoor piston contains a Teflon ring (or seal) which

is used to seat against the inside of distributor body, and must be

installed properly to ensure proper seating. See Fig. 5.

13/16” BRASS HEX NUT

TEFLON® SEAL

TEFLON®

RINGS

3/4” BRASS HEX BODY

“H” DISTRIBUTOR

PISTON RETAINER

PISTON

A10342

Fig. 5 -- Indoor Piston Installation

25H

B

B

/25H

B

C

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