Installation, Mechanical – FloAire Direct Expansion Coil Modules User Manual

Page 5

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5

INSTALLATION

It is imperative that this unit is installed and operated with the designed airflow and electrical supply in
accordance with this manual. If there are any questions about any items, please call the service
department at 1-866-784-6900 for warranty and technical support issues.

Mechanical

WARNING: DO NOT RAISE VENTILATOR BY THE INTAKE HOOD, FILTER
TRACKS, OR PIPING – USE LIFTING LUGS PROVIDED OR A SLING

Site Preparation

1. Provide clearance around installation site to safely rig and lift equipment into its final position.

Supports must adequately support equipment. Refer to manufacturer’s estimated weights.

2. Compressor Unit must be within 75 Ft of air handler unit.
3. Compressor Unit must not be near intake of air handler unit.
4. Consider general service and installation space when locating unit.

Assembly

There are several items shipped loose with the DX coil modules. These items include sheet metal
screws, nuts and bolts, and foam gaskets. It is important to know where the coil is to be installed. For
direct fired heaters and electric coil modules, the DX coil module mounts to the end discharge side of the
air handling unit. This keeps any refrigerant leaking from burning, avoiding the creation of toxic gasses.
Place caulk on the outside of any external screws used to prevent water leaks.

Upon unit arrival, follow the following procedure to assemble the DX coil.

For use with a direct fired or electric heater:

1. Attach the DX coil module to the discharge side of the air handler using the nuts, bolts and angle

bracket washers included. Apply the foam gasket to the air handler to ensure that there is a liquid
tight seal formed between the DX coil module and the air handling unit.

2. Attach the down discharge plenum to the end of the DX coil module using the supplied foam

gasket, nuts and bolts. Or, attach ductwork directly to the end of the unit using sheet metal
screws following SMACNA guidelines.

For use without a direct fired
or electric heater:

1. Attach

the

DX

coil

module to the intake
side of the air handler
using the nuts, bolts and
angle washers included.
Apply the foam gasket to
the air handler to ensure
that there is a liquid tight
seal formed between the
DX coil module and the
air handling unit.

2. Complete installation of

ductwork per SMACNA
standard installation.

Sloped
Intake Hood

DX
Coil
Module

Air
Handler

Curb

Rail

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