Troubleshooting, Installation manual 33, Laars modulating controls m4 & m4-ext – LAARS M4-Ext - Installation Manual User Manual

Page 33

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Installation Manual

33

TROUBLESHOOTiNg

SENSOR iNPUTS

display shows Sensor OPEN or SHORT

When OPEN, Check the sensor is connected and the wires are continuous to the M4-CNC.

Finally follow the procedure for Incorrect Temperature Display. When SHORT Remove the

wires from the sensor terminals. The display should change to read OPEN. If it does not, the

M4-CNC may be damaged. When OPEN short the wires from the sensor terminals. The display

should change to read SHORT. If it does not, the M4-CNC may be damaged.

display shows an incorrect Temperature

Remove the wires from the sensor terminals. The display should change to read OPEN. If it

does not, the M4-CNC may be damaged. Take an ohm reading across the detached sensor wires.

The ohm reading should correspond to the Temperature sensor Chart. If it does not, the sensor

may be damaged.

CONTROL OPERATiON

No Heat

• Season - Make sure that the Season is set to Winter. See "Season" on page 22 and "Display

Messages" on page 30.

• Prove - Even though, the system relay may be energized, the M4-CNC will not energize and

stage relays unless the Prove is shorted. See "Display Messages" on page 30 and "Wiring the

Prove" on page 12.

• Shutdown - The M4-CNC will deactivate stage outputs when the Shutdown terminals are

shorted. See "Display Messages" on page 30 and "Wiring the Shutdown, Tstat, or Setback" on

page 11.

• Tstat - The M4-CNC will deactivate stage outputs when the Tstat terminals are open. See

"Display Messages" on page 30 and "Wiring the Shutdown, Tstat, or Setback" on page 11.

• Sensor Fault - When the Sensor Fault is set to All Off in the startup menu, the System sensor

fault (in all Sensor Type modes) or the Outdoor sensor fault (in Reset mode) will de-energize all

stage relays. See "Display Messages" on page 30 and "Sensor Fault" on page 20.

• System or Outdoor Sensor - If the System or Outdoor sensor reading was higher that the actual

temperature, the M4-CNC might not bring any stage on. Check "Display shows an Incorrect

Temperature" section.

Too Much Heat

• Domestic Hot Water call - The M4-CNC will raise the temperature of the system to the DHW

Set Point on a DHW call, connected to terminals 29 and 30. Check to see if there is a call for

DHW and the length of time it lasts.

• Reset Ratio and Offset - If excessive heat occurs only in certain weather conditions, adjust the

Reset Ratio and Offset. See "Outdoor Reset Concept" on page 7. If excessive heat occurs year

round, reduce the Offset.

• Boiler Mode Settings - The M4-CNC will only controls boilers their mode is set to Auto or

Standby. Check if any boiler stage is set to Manual or On. See "Mode" on page 31.

• Control Settings - The Last Stage Hold will allow only the Lead boiler to stay on for an

additional number of degrees. If the setting is too high, and only the Lead boiler is on, the

system can over heat. Reduce the Last Stage Hold setting. See"Last Stage Hold" on page 25.

Too Little Heat

• Reset Ratio and Offset - If reduced heat occurs only in certain weather conditions, adjust the

Reset Ratio and Offset (See "Outdoor Reset Concept" on page 7). If reduced heat occurs year

round, increase the Offset.

• Setback and Day/Night Schedule - If reduced heat occurs only during specific hours, check the

Day/Night Schedule and the Setback values. Then, reduce the Setback setting. See "Setback"

on page 24.

• Boiler Mode Settings - The M4-CNC will only control boilers their mode is set to Auto or

Standby. Check if any boiler stage is set to Manual, Off, or Standby. See "Mode" on page 31.

Boilers are Short-Cycling

• Lag Delay - Increase the Lag Delay only if modulating boilers tend to short-cycle.

• Minimum Runtime - Increase the Minimum Runtime only if staging boilers tend to short-cycle.

• Last Stage Hold - Increase the Last Stage Hold only if the lead boiler tends to short-cycle.

System is Overshooting or Undershooting

• Gain - If the system is overshooting reduce the Gain. See "Gain" on page 26.

• Gain - If the system is undershooting increase the Gain.

Temperature Sensor Chart

TEMPERATURE

value

(in Ohms)

°

F

°

C

OPEN

150000

-30

-34

117720

-20

-29

82823

-10

-23

59076

0

-18

42683

10

-12

31215

20

-7

23089

25

-4

19939

30

-1

17264

35

2

14985

40

4

13040

45

7

11374

50

10

9944

55

13

8714

60

16

7653

70

21

5941

80

27

4649

90

32

3667

100

38

2914

110

43

2332

120

49

1879

130

54

1524

140

60

1243

150

66

1021

160

71

842

170

77

699

180

82

583

190

88

489

200

93

412

210

99

349

220

104

297

230

110

253

240

116

217

250

121

187

SHORT

100

LAARS Modulating Controls M4 & M4-EXT

HT# 059104-00 B

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