Fuel filter/water separator — diesel only, Draining fuel/water separator, Fuel filter replacement — diesel only – Ram Trucks 2011 3500 - User Guide User Manual

Page 89: Maintaining your vehicle, Caution

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FUEL FILTER/WATER SEPARATOR — DIESEL ONLY

Draining Fuel/Water Separator

• If the “Water in Fuel” indicator light

is illuminated and an audible chime is

heard five times, you should stop the engine and drain the water from the
separator.

• The drain is located on the bottom of the Fuel Filter and Water Separator

assembly which is located on the driver's side of the engine.

• Turn the drain valve (located on the side of the filter) counterclockwise 1/4

turn, then turn the ignition switch to the ON/RUN position to allow any
accumulated water to drain.

• When clean fuel is visible, close the drain and switch the ignition to OFF.

• Refer to the Owner's Manual on the DVD for further details.

Fuel Filter Replacement — Diesel Only

• With the engine off and a drain pan under the fuel filter drain hose, open the

water drain valve 1/4 turn counterclockwise and completely drain fuel and
water into the approved container.

• Close the water drain valve and remove the lid using a socket or strap wrench;

rotate counterclockwise for removal. Remove the used o-ring and discard it.

• Remove the used filter cartridge from the housing and dispose of according to

your local regulations.

• Wipe clean the sealing surfaces of the lid and housing and install the new

o-ring into ring groove on the filter housing and lubricate with clean engine oil.

• Install a new filter in the housing. Push down on the cartridge to ensure it is

properly seated. Do not pre-fill the filter housing with fuel.

• Install the lid onto the housing and tighten to 22.5 ft lbs (30.5 Nm). Do not

overtighten the lid.

• Start the engine and confirm no leaks are present.

CAUTION!

• Diesel fuel will damage blacktop paving surfaces. Drain the filter into an

appropriate container.

• Do not prefill the fuel filter when installing a new fuel filter. There is a

possibility debris could be introduced into the fuel filter during this action. It is
best to install the filter dry and allow the in-tank lift pump to prime the fuel
system.

• If the “Water In Fuel Indicator Light” remains on, DO NOT START the engine

before you drain water from the fuel filter to avoid engine damage.

MAINTAINING YOUR VEHICLE

87

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