Unit controls and safety devices – Carrier 38QF User Manual

Page 13

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3. Start unit and run until suction pressure reaches

5 psig (see Caution).

4. Shut unit off and frontseat suction valve.

5. Vent remaining pressure to atmosphere.

C.Al'llOX; 3SQP unit coils will hold onl>

lactoi>-supplied amount of refrigerant. Addi­
tional rd'rigeranl ma\ cause units to reliese

pressure thru internal pressuie relief sake (indi­
cated b\ a sudden rise of suetion pressure) be­

fore suction pressure reaehes 5 psig. [1 this
occurs, shut off unit irnmediateK: Iront.seat
suction \al\c and \ent remaining piessiire to

Unit Controls and Safety Devices

HIGH-PRESSURE RELIEF VALVE is located in

compressor. Relief valve opens at a pressure differ­
ential of approximately 500 psig between suction

(low side) and discharge (high side) to allow pressure
equalization.

INTERNAL CURRENT AND TEMPERATURE
SENSITIVE OVERLOAD resets automatically
when internal compressor motor temperature drops
to a safe level (overloads may require up to 45

minutes to reset). When an internal overload is sus­
pected of being open, check by using an ohmmeter

or continuity tester. If necessary, refer to Carrier
Standard Service Techniques Manual, Chapter 2,

for complete instructions.

LIQUID

LINE

LOW-PRESSURE

SWITCH

(LLPS) is connected in liquid line to work with
compressor internal thermostat in providing loss-of-
charge protection during the heating cycle. Control
is mounted on liquid line.

With a high-side leak, pressure gradually de­

creases until low-pressure control stops the com­
pressor. (Low-pressure control settings are shown

in Table 8.)

^ Table 8 — Pressure Switch Settings

UNIT

38QF

LIQUID LINE

LOW-PRESSURE SWITCH

Cut-in

Cutout

018
024
030
036

22 ±5 psig

7 ± 3 psig

042
048
060

With a low-side leak there is always some pressure

in the liquid line. However, compressor motor tem­
perature increases because of insufficient suction

gas cooling. This causes internal thermostat to
actuate and stop compressor. When compressor
stops, system pressure equalizes and contacts on

pressure control open. The compressor cannot re­
start until leak is repaired and system recharged.

CRANKCASE HEATER is connected across line
side of contactor and operates continuously.

The purpose of the heater is to keep the crankcase

warm during the off cycle and thus prevent dilution
of the oil with refrigerant. This assures good lubri­
cation and prevents loss of oil from crankcase

during start-up.

To energize crankcase heater, turn thermostat to

OFF position and close electrical disconnect to heat

pump.

If the electrical disconnect switch to the outside

unit has been off for an extended period of time, the
crankcase heater should be energized for 24 hours

before starting the compressor.

DEFROST

CONTROL,

consisting

of

defrost

control board and defrost thermostat, interrupts
normal system heating operation every 90 minutes

to defrost outdoor coil, if the coil saturated suction

temperature

indicates

freezing

temperatures.

Defrost control simultaneously stops outdoor fan,
energizes reversing valve solenoid to return system

to cooling cycle (outdoor unit as condenser, indoor
unit as evaporator), and activates accessory electric
heater.

For the heat pump to defrost, 2 conditions are

necessary:

1. Defrost timer contacts must be closed.

2. Refrigerant temperature from outdoor unit must

be cold enough to cause defrost thermostat con­
tacts to close. Contacts close at 31 ±4 F.

Every 90 minutes of elapsed running time, the de­

frost timer contacts close for 10 seconds. If the
defrost thermostat contacts are closed, the unit
defrosts. The defrost timer limits defrosting period
to 10 minutes. Normally, the frost is removed and
the defrost thermostat contacts open to terminate
defrosting before 10 minutes have elapsed. Defrost

thermostat contacts open at 80 ± 6 F liquid refrig­
erant temperature. When defrosting is terminated,

the outdoor fan motor is energized and reversing
valve solenoid is de-energized, returning unit to
heating cycle.

HEAT PUMP CIRCUITS shown in Fig. 6 are re­

frigerant flow diagrams for heating and cooling
cycles.

AccuRater™ (Bypass Type) Servicing

— See

Fig. 22 for bypass type AccuRater components. The

piston has a refrigerant metering hole thru it. The
retainer forms a stop for the piston in the refrigerant
bypass mode, and a sealing surface for liquid line
flare connection. To check, clean or replace piston:

1. Shut off power to unit.

2. Pump unit down using Pumpdown Procedure

described previously.

3.

Remove liquid line flare connection from

AccuRater.

4. Pull retainer out of body, being careful not to

scratch flare sealing surface. If retainer does not
pull out easily, carefully use Vise Grip pliers to
remove retainer.

13

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