Lubrication, Compressor removal, Cleaning coil and condensate pan — clean – Carrier 50HQ User Manual

Page 11

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8. Add charge by slowly opening Chargemaster

valve. If necessary, reduee charge by bleeding at

liquid line Schrader valve. Check outdoor air
and evaporator temperature during procedure.

If they change, refer back to Chargemaster

Charging Chart for new value.

Correct use of Chargemaster ensures that an

optimum refrigerant charge is in system when

conditions and system eomponents are normal.

However, the Chargemaster does not solve or fix

system abnormalities. It indicates correct charge

for condition of system. It does not make correc­

tions for dirty filters, slow fans, or other abnormal

conditions. This charging device ensures that a

correct relationship exists between leaving water
temperature, evaporator temperature, and suction
line temperature on a specific system.

Table 6 — Compressor Data

UNIT

50HQ,VQ

V/PH

PRODUCTION

COMPRESSOR

OIL

RECHARGE

(oz)

AJ5513F

018

AB5519F

32

022

MD2023FE

42

027
033

208/230-1

MD2423FE
MD3423FE

42
42

042

MD4023FE

42

048

PC4616AD

72

060

PC6016AD

72

033

MF3423FE

42

042

MF4023FE

42

048

208/230-3

PY4616AD

72

060

PY6016AD

72

080

PY7716AF

72

033

IV1H3423FE

42

042

MH4023FE

42

048

460/3

PH4616AD

72

060

PH6016AD

72

080

PH7716AF

72

4. Disconnect compressor wiring at compressor

terminal box.

5. Using a tubing cutter, cut suction and dis­

charge lines at convenient place near com­
pressor for easy reassembly to new compressor

with copper slip couplings.

CAU'nON: Excessive movement of copper
lines at compressor may cause a break
where fines connect to coil.

6. Remove compressor hold-down bolts and lift

compressor out.

7. Carefully unbraze suction and discharge line

piping stubs from compressor. If oil vapor in
piping stubs ignites, use quenching cloth.

8. Braze piping stubs (removed in step 7) on new

eompressor.

9. Clean system.

10. Install new compressor in unit. Braze suction

and discharge lines to compressor piping stubs

(at points where cut, step 5) using field-
supplied copper couplings. Ensure compressor
hold-down bolts are in place. Connect wiring.

11. Evacuate and recharge unit.

CAUTION:

Before

performing

recomatended

maintenance, be sure main power switch to unit
is turned off.

Lubrication

COMPRESSOR contains factory oil charge. Re­

place oil when lost. See Table 6 for oil recharge. If
necessary, refer to Carrier Standard Service Tech­

niques Manual, Chapter 1, pages 1-21, for oil
recharging procedure. Use Carrier PP33-1, Texaco

Capella B or Suniso 3G oil.

FAN MOTOR BEARINGS are prelubricated for 3

years heavy-duty or 5 years normal-duty service.

Compressor Removal

See Tableó for compressor information and*.

Fig. 7 for component location. Follow safety codes,

and wear safety glasses and work gloves. Have
quenching cloth available (step 7).

CAUTION; Copper tubing and aluminum fins
are used in unit coils. Do not overheat or place

excessive strain on tubing or damage may result.

1. Shut off power to unit. Failure to do so may

result in electrical shock. Remove unit com­
pressor section access panels, Fig. 1 and 5.

2. Remove refrigerant from unit using refrigerant

removal methods described in Carrier Standard

Service Techniques Manual, Chapter 1.

3. Remove core from suction and discharge line

Schrader valves.

Cleaning Coil and Condensate Pan — Clean

and inspect coil, condensate pan and drain before

each cooling season.

1. Remove coil section access panels and slide air

filter out of filter flanges.

2. Disconnect condensate drain line at pan drain

connection.

3. Use vacuum cleaner nozzle to clean the face of

coil.

4. Clean condensate drain trap with a bottle brush.

Clean condensate pan.

5. Hold pail under condensate pan drain connec­

tion and flush pan out with clean water. Ensure

water flows freely thru condensate drain. Do
not overflow pan.

6. Reconnect condensate drain line.

7. Install access panel and air filter.

11

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