10 replacement of parts – Glow-worm Ultimate 30FF User Manual

Page 34

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34

221518L

Diagram 10.2

10 Replacement of Parts

RETAINING
CLIP

CONTROL
THERMOSTAT
PHIAL

PHIAL
RETAINING
BRACKET
SECURING
SCREW

OVERHEAT
CUTOFF
DEVICE
PHIAL

SPLIT
PIN

GLAND
SEAL
(Right hand
illustrated)

NOTE: All capillaries
and cable should be
situated within the
'Gland seal'.

4103

Diagram 10.2A

ELECTRICAL PLUGS

PLASTIC
RETAINING
CLIP

ELECTRICAL
PLUGS

ELECTRICAL
CONNECTION
BROWN CABLE "SL"

SUPPORT
POST (4)

SECURING
SCREW (2)

IGNITION
LEAD

EARTH
CONNECTION

MAIN
TERMINAL
STRIP

ELECTRICAL
CONNECTION
BLUE CABLE "N"

5756

4090

CHASSIS
EARTH
CONNECTION

BOILER
THERMOSTAT
ELECTRICAL
CONNECTION
NO.3 "YELLOW"
CABLE

10.4 Control Board (PCB) diagram 10.2A

Release the control box, refer to Section 5.6.

Disconnect the three electrical plugs and ignition lead.

Release the cables from the plastic retaining clip, then disconnect
the cables from the PCB to the main terminal strip, control
thermostat and earth connection.

Release the main terminal strip and plastic label.

Carefully pull the board away from its supports.

When refitting refer to wiring diagram 9.6 or 9.7 as appropriate.

10.5 Pilot Burner and Pilot Injector

Proceed as Section 8.3 and 8.5.

10.6 Electrode

Proceed as Section 8.3 and 8.5.

Gain access as Section 5.6 to remove lead from control box.

10.7 Multifunctional Control - diagram 10.3

Disconnect the pilot supply by unscrewing the tubing nut at the
multifunctional control, take care as there is a restrictor on the
pilot pipe.

Disconnect the electrical plug.

Support the multifunctional control, remove the four extended
screws from the flanged connections at the left and right hand
side.

Remove and discard the original “O” rings from the flanged
connections and fit the new “O” ring supplied, into recess,
before fitting the replacement multifunctional control.

After assembly test for gas soundness and purge in accordance
with the current issue of BS6891 or in IE, the current edition of
I.S.813 "Domestic Gas Installations".

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