12 commissioning, 4 initial lighting, 5 check the gas inlet pressure and gas rate – Glow-worm Ultracom cxi User Manual

Page 39

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Commissioning should only be carried out by a

competent

person approved at the time by the Health and Safety

Executive.

12.4 Initial Lighting

NOTE: The combustion for this appliance has been

checked, adjusted and preset at the factory for operation

on natural gas (G20) as defined on the appliance data

label.

No measurement of the combustion is necessary.

Having checked :

● the appliance has been installed in accordance with the

instructions.

● the integrity of the flue system and flue seals.

● the integrity of the appliance combustion circuit and

relevant seals.

● that all internal/external controls are calling for heat.

● the gas service isolation valve ‘F’, diagram 12.2, is open.

LPG Conversion:

See section 12.9.

Light the appliance by following the procedure below:

Select the “Constant central heating with DHW” function by

pressing the “Mode” button repeatedly to scroll through your

options until constant central heating with domestic hot water
is shown

, see diagram 12.1

● The appliance will enter a self checking routine, then the fan

will start and the ignition sequence commence.

The boiler, if necessary, will automatically repeat the ignition

sequence a further 4 times.

● If the burner fails to ignite “F1” will be displayed, initially, this

may be due to air in the gas supply line.

● Press the “

“ central heating water temperature button

and the factory setting temperature will be displayed.

Press “+” (plus) or “-” (minus) buttons to adjust.

● Press the hot water temperature “

” button and the

factory set 40

O

C temperature will be displayed.

Press “+” (plus) or “-” (minus) buttons to adjust.

Open a hot water tap, the display will indicate the domestic

hot water temperature.

Check that hot water is available at all taps, then close.

12.5 Check the Gas Inlet Pressure and Gas

Rate

The supply from the governed meter must be of adequate

size to provide a steady inlet working pressure of 20mbar (8in

wg) at the boiler. On completion, test the gas installation for

tightness using the pressure drop method and suitable leak

detection fluid, purge as necessary.

NOTE: Due to the modulating operation of the boiler and

the need to check the gas inlet pressure and measure the

gas rate at maximum rate, it will be necessary to force it to

maximum.

Press the “reset” button on the controls fascia, release

and immediately press and hold in the “+” button. After

approximately 5 seconds “Hi” will be displayed. Pressing

the mode button when “Hi” is selected will force the boiler

to maximum rate, the display will flash between “Hi” and the

“default display” this will indicate the boiler has been forced to

maximum.

12 Commissioning

Operational Gas Inlet Pressure

With ALL other gas appliances operating, check the

operational supply pressure at the gas service isolation valve

test point, see diagram 12.2.

The nominal supply pressure for Natural Gas (G20) is 20mbar.

The nominal supply pressure for LPG (G31) is 37mbar.

Turn the taps and appliances off, then disconnect the pressure

gauge.

Additionally the safe nominal maximum heat input of the

appliance can be achieved at an inlet pressure down to

15mbar.
NOTE:

The

BURNER PRESSURE cannot be measured and

is not used to measure the gas rate.

Gas Rate

Make sure that ALL other gas burning appliances and pilot

lights are off.

Check the gas rate using the gas meter test dial and stop

watch, at least 10 minutes after the burner has lit, see table

below for approximate rates.

15439

In communal or LPG installations where the gas rate cannot

be measured it is acceptable to measure the combustion rate

as described in the servicing section.

On completion, press the “mode” and “+” buttons

simultaneously, this will reset the boiler.

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