12 commissioning, 6 heating system, 7 completion – Glow-worm Ultracom cxi User Manual

Page 40: 8 instruct the user

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12 Commissioning

12.6 Heating System

Ensure that the external controls and programmer are calling

for heat.

Fully open all radiator valves, flow control valve, if fitted, see

diagram 5.1.

Press the “MODE” button to change to the CH.

Balance the radiators as required and if fitted adjust valve to

give the required system differential. Turn off all radiators that

can be shut off by the user and check to see if less than the

maximum differential allowed of 20

o

C can be achieved across

flow and return.

NOTE: Should the system require that the appliance has

to be adjusted, the front casing will need to be removed as

described in the servicing section 13 and the control box

lowered into its service position.

The appliance pump has two speeds and can be adjusted to

suit the requirements of the system.

The appliance has an inbuilt automatic adjustable bypass

valve. The pressure can be adjusted between approx 1.5

and 3.5mH

2

O but is factory pre-set to approx 2.5mH

2

O.

The pressure changes by approx 0.1mH

2

O for each full turn

of the bypass screw, see diagram 12.3. Turning clockwise

increases the pressure and turning anti-clockwise decreases

the pressure.

Allow the system to reach maximum temperature then switch

off the boiler by isolating from the electrical supply.

Drain the entire system rapidly whilst hot, using the drain taps

at all the low points of the system. Fill and vent the system as

described previously in section 12.2.

Lock or remove the handle from control valve, if fitted.

Adjust the boiler temperature controls and any system

controls to their required settings.

12.7 Completion

Fit the base coverplate, see diagram 12.4.

Ensure that the magnetic lighting instruction label is placed on

the surface of the boiler casing

GB: It is a requirement that the “Benchmark” Installation,

Commissioning and Service Record is completed and left with

the user.

IE: it is necessary to complete a “Declaration of Conformity” to

indicate compliance to I.S.813. An example of this is given in

the current edition of I.S.813.

Diagram 12.4

Diagram 12.3

12.8 Instruct the User

● Demonstrate, then instruct the User about the lighting

procedure and heating system controls operation.

● Advise that to ensure the continued efficient and safe

operation of the boiler it is recommended that it is checked

and serviced at regular intervals. The frequency of servicing

will depend upon the installation conditions and usage, but in

general, once a year should be enough.

● Draw attention, if applicable, to the current issue of the Gas

Safety (Installation and Use) Regulations, Section 35, which

imposes a duty of care on all persons who let out any property

containing a gas appliance in the UK.

● The user shall not interfere with or adjust sealed

components.

● It is the Law that any servicing is carried out by a

competent person approved at the time by the Health and

Safety Executive.

● Advise the user that, like all condensing boilers this

appliance will produce a plume of condensation from the flue

terminal in cool weather. This is due to the high efficiency and

hence low flue gas temperature of the boiler.

● Advise the user of the precautions necessary to prevent

damage to the system, boiler and the building, in the event of

the heating system being out of use during frost or freezing

conditions.

● Advise the user that the permanent mains electrical supply

SHOULD NOT be switched off, as the built in frost protection

and pump saver program will not operate.

● Advise the User if the mains electricity and gas are to be

turned off for any long periods during severe weather, it is

recommended that the whole system, including the boiler,

should be drained to avoid the risk of freezing.

NOTE: Sealed System: Contact your installation/servicing

company as draining, refilling and pressurising MUST be

carried out by a

competent person approved at the time by

the Health and Safety Executive.

● Leave these instructions and the ‘Benchmark’ Installation,

Commissioning and Service Record with the user.

13234

13539

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