Vortech GM 5.3L/6.2L Light Truck/SUV - 2007-2008 User Manual

Page 11

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P/N: 4GL020-018

©2008 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

11NOV08 GM Trk/H2(4GL..018v2.0)

1

A. Drain a sufficient amount of coolant to allow

for removal of the upper radiator hose and

clamps.

B. Disconnect the negative battery cable.

C. Remove all ducting between the MAF meter

and the throttle body.

D. Remove the upper radiator hose and set it

aside for modification in a future step.

E. Remove the accessory drive belt. (Keep in

the vehicle as a spare.)

F. Remove the idler from the cast bracket and

set aside for later use.

G. The plastic engine covers that extend over

the valve covers (if equipped) will need to be

removed. The upper manifold cover section

may either be removed completely or left in

place and trimmed in order to clear super-

charger componentry.

H. Remove the power steering pump pulley with

a pulley puller. Remove the three bolts secur-

ing the front of the power steering pump.

I. Remove the alternator, bushings and bolts

and set aside for later use. The alternator

bushings can be removed by tapping the

small end through the bracket with an appro-

priately sized socket.

J. Remove the alternator and power steering

pump mounting bracket by removing the

three bolts securing it to the head and the

bottom bolt securing it to the engine block.

K. Remove the oil filler neck and cap from the

passengers side valve cover. Do this by twist-

ing in a counter-clockwise motion. Re-install

the cap directly into the valve corner.

L. Remove retaining clips securing the plastic

cover between the grill and radiator support.

M. Remove the grill by depressing the retaining

clip securing it to the radiator core support.

1.

COMPONENT REMOVAL

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