Vortech 2000-2008 Honda S2000 - Manual (Page 22)

P/N: 4HS020-010
©2008 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
21OCT08 v4.0 S2000(4HS020-010v4.0)
10
6. FUEL PUMP REPLACEMENT (2000-2005 MODELS ONLY)
A. Remove the spare tire from inside the vehi-
cle’s trunk.
B. Remove the holding tray for the convertible
top, located behind the seats. Remove all of
the pushpins securing the holding tray. (Refer
to page 20-71 of the factory service manual
for the location of all the pushpins) Slide the
tray out by way of the trunk. (See Fig. 6a.)
C. Remove the three- (3) screws securing the
cover of the fuel tank.
D. Disconnect the fuel feed and return lines from
the top of the tank along with the electrical
connectors.
E. Remove the eight- (8) screws securing the
top of the fuel pump module to the gas tank.
Carefully remove the fuel pump module using
care not to damage the fuel level sender.
(See Fig. 6-b.)
F. Disconnect the electrical connector connect-
ing to the fuel pump.
G. Unsnap the white plastic retaining clip next to
the fuel filter. (See Fig. 6-c.)
H. Using a pair of pliers, slide the spring clamp
on the short fuel hose down and remove the
fuel pump from the module. (See Fig. 6-d.)
I. Carefully remove the small retaining clip
securing the fuel filter to the bottom of the
fuel pump. Remove the fuel filter and attach
it to the provided replacement fuel pump and
secure it with the small retaining clip previ-
ously removed.
J. Remove the short fuel line from the discharge
of the fuel pump and install onto the new fuel
pump.
K. Reinstall the removed components in reverse
order.
Fig. 6-a
Fig. 6-b
Fig. 6-c
Fig. 6-d
NOTE: pressing in on the center of the black plastic
removable rivets with a small screwdriver
will cause them to release.