Woodhaven 5432: HD Panel Master User Manual
Page 2
BEFORE BEGINNING
Identify and verify that you have all the parts listed.
The HD Panel Master was designed to be used with
Woodhaven Standard or HD Door Templates. Read the
instructions carefully at least once before beginning.
ASSEMBLY
Insert two 1/2" screws (MF005) thru the countersunk
holes in each Fence Plate (5432A) and start an oval nut
(5765B - smooth side first), on each screw. Slide a 6"
Ultra Track (4406) on the oval nuts. Center the track
end-to-end on the plate, position the plate and track so
the edges are flush and tighten the screws. See fig. 1.
Attach the fences to the base (5432B). Install two 1-
1/4'' bolts (HB040), one in each slot, thru the bottom of the
base into the recessed slot. Install a fence on each pair of
bolts, followed by a 3/8'' spacer (BUSH5038) and a handle
(5860). Slide the fences as far apart from each other as
possible on the base and tighten the handles. See fig. 2.
There may be two clamp spindles included with each
Toggle Clamp (6305), but you will only use the longer of the
two spindles. For quicker spindle adjustments, replace the
top nut on the spindle with the thumb nut (5525). See fig. 3.
Insert two 3/8" screws (MP375) thru the two front
holes of each toggle clamp base and start an oval nut (5765B
- raised side first) on the end of each screw. Slide the toggle
clamp on the track, with the oval nuts engaged in the T-
slot of the track. Position the clamps where desired (center
on track for now) and tighten the screws. See fig. 4.
Insert a 5/8" spacer (BUSH004) on the two 1" bolts
(HB030) and start a knob (5590) on the end of each bolt.
Slide the bolt head into a T-slot of the fence, positioning the
knob where desired for best control, and tighten. See fig. 5.
Select the panel template you wish to use from the
Standard or HD Door Template set. You won't use the
fences that came with the Standard Door Template set
when using those templates with the HD Frame Master.
1
1
2
3
4
5
MF005 & 5765B
Edge of plate &
track fl ush
5860, BUSH5038
& HB040
5432B
5525
MP375 & 5765B
5590, BUSH004
& HB030