DR Power 11.5 FPT User Manual

Page 16

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16

DR

®

CHIPPER/SHREDDER

5. Loosen the four Engine Bolts using two 1/2" Wrenches (Figure 16).
6. Using a 1/2" Wrench, turn the Tag Nut away from the Adjust Nut.

7. Turn the Adjust Nut in against the Frame to tighten (if Belt is too loose) or

out to loosen (if Belt is too tight) for the correct Belt tension.

8. When the Belt is at the proper tension tighten the Engine Hardware.

9. Screw the Tag Nut up to the Adjust Nut.

10. Replace the Baffle Plate and Belt Guard.

REPLACING THE BELT

Tools and Supplies Needed:

Two 1/2" Wrenches

1. Follow the disassembly steps in the previous “Checking and Setting Belt

Tension” section (steps 1 and 4 through 6).

2. Loosen the Adjust Nut to move the Engine forward until the Belt can be

removed.

3. Install the new Belt onto the Clutch and Rotor Pulley. Turn the Adjust nut

against the Frame to tighten the Belt and follow the steps that apply in the
“Checking and Setting Belt Tension” section to set Belt tension (steps 2, 3
and 7).

4. When the Belt is at the proper tension tighten the Engine Hardware.

5. Screw the Tag Nut up to the Adjust Nut.

6. Replace the Baffle Plate and Belt Guard.

CHECKING AND SETTING BELT ALIGNMENT

Tools and Supplies Needed:

1/2" Wrench

Straight Edge

5/32" Allen Wrench, Snap Ring Pliers and Loctite

®

243*

*(if alignment is needed)

1. Remove the Belt Guard by following step 1 of the “Checking and Setting Belt

Tension” section.

2. Place one end of a Straight Edge across the face of the Rotor Pulley and the

other end near (but not touching) the Clutch (Figure 17).

3. The Straight Edge should be parallel with the Belt. If the gap between the

top portion of the Straight Edge to the Belt is equal to the gap between the
bottom portion of the Straight Edge to the Belt, no adjustment is needed
(continue at step 4). If the gaps are not equal, adjustment is needed
(continue to the following step “a”):

a)

Write down the difference in the gaps to use for adjustment.

b)

Remove the Belt from the Rotor Pulley by following the steps as described
in the previous “Checking and Setting Belt Tension” section (steps 4
through 7).

c)

Remove the two Set Screws with a 5/32" Allen Wrench (Figure 18).

d)

Remove the Retaining Ring with the Retaining Ring Pliers

e)

Remove the Shims and Rotor Pulley from the shaft.

Retaining
Ring

Figure 18

Shims

Rotor
Pulley

Rotor
Shaft

Set
Screws

Belt

Straightedge
On side face of
Rotor Pulley

Figure 17

Clutch

Gap

Gap

Adjust Nut

Figure 16

Tag Nut

Engine
Hardware

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