Hypregun-plus 5q – Flowserve PLUS 5Q User Manual

Page 4

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The Flowserve Nordstrom Hypregun-Plus 5Q was developed

using the original Nordstrom Hypregun design and modifications

as suggested by many Hypregun owners. This design continues to

meet field and plant maintenance needs of valve users.

The Hypregun-Plus 5Q is ideal for large scale valve servicing

in refineries, compressor stations, gasoline plants, cycling plants,

pipelines, and manifold installations.

The Hypregun-Plus 5Q is a compact, highly efficient, air

operated sealant injection device with a 100:1 pressure ratio,

double acting piston, and five quart can. Continued positive

pressure applied to the side cylinders assures intimate contact

between the follower plate and sealant. Positive pressure makes

it possible for the Hypregun-Plus 5Q to pump sealant at a much

lower temperature than is possible with dispensing equipment

without this feature.

The follower plate is engineered to promote flow of sealant

to the foot valve at all workable air pressures, but air pressures

between 100 and 125 psi (6.9 to 8.6 bar) give the most efficient

operation. Lower air pressure can be used but the gun delivery

volume will be reduced accordingly. It is important that the gun

not be used on air pressures exceeding the 125 psi (8.6 bar)

rating of the air motor. The air motor uses a maximum of 11.4

cubic feet of air per minute when operated at 125 psi (8.6 bar) air

pressure and with zero load. Reduced air pressure and increased

load reduce air consumption although not linearly.

The amount of sealant delivered by the Hypregun-Plus 5Q

depends on available air pressure to the gun, type of sealant and

the temperature at which the sealant is dispensed.

A moisture trap (not supplied with the gun) for use on

air sources containing appreciable amounts of water is quite

advantageous for low temperature applications. Moisture, if

allowed to reach the air motor, can condense and freeze, causing

the air motor to stall. Air line filters for removing moisture from

the air supply are available from several manufacturers.

The Hypregun-Plus 5Q is designed to use five-quart

(4.7 litre) sealant cans, which have been materially strengthened

with welded seams. These cans are standard containers for all

Nordstrom bulk sealants. The can shield supplied with each gun

gives added strength to the can.

The five-quart (4.7 litre) can and shield have been developed

specifically for use with the Hypregun-Plus 5Q. We do not

recommend using other containers or sealants developed

by other manufacturers.

How to get the most out

of your Hypregun-Plus 5Q

The following suggestions will ensure efficient and continued

operation of the gun:
• If the air motor operates slowly because of low temperatures or

other causes, introduce light machine oil into the motor through

the air supply. This will, in most cases, free a stalled air motor

and permit it to operate more efficiently.

• Remove any service sealant from the exposed portion of the

pumping mechanism to reduce drag and prevent sealant from

entering portions of the gun not designed for this purpose.

• Provide a means of removing moisture from the air supply

to the gun if used at subfreezing temperatures. Use of air

filters should accomplish

this purpose.

• Do not damage the thin walled cylinder surrounding the piston

of the air motor. Any imperfection in this cylinder will reduce

the effectiveness of the gun and shorten its life.

NORDSTROM HYPREGUN-PLUS 5Q

4

Hypregun-Plus 5Q

Flow Control

Nordstrom Valves

Flow Control

Nordstrom Valves

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