Hypertherm MAXPRO200 Preventive Maintenance Program User Manual
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MAXPRO200 Preventive Maintenance Program Instruction Manual 808800
Table 2 – Mechanized torch parts replacement schedule
1
The kit includes an air filter (011093), a coolant filter (027005), and a HyPro torch kit (228780).
2
Kits with coolant contain 4 gallons of Hypertherm premixed coolant (028872). The number of gallons you need depends on the
length of the leads. Refer to your system’s instruction manual (807700) for more information then record this number in
3
The kit includes a water tube (220521), a tube of silicone lubricant, 2 o-rings, an air filter (011093), and a coolant filter (027005).
4
Record part numbers for cables and leads in
Part numbers for MAXPRO200 cables, hoses, and leads on page 20 so you can refer
to this information when you replace these components.
Item No.
Qty.
Component
Cumulative number of arc hours
500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
428331
1
Quick disconnect torch rebuild
and filter kit (without coolant)
1
X
X
X
X
X
X
X
X
X
X
X
X
428332
1
Quick disconnect torch rebuild
and filter kit (with coolant)
2
X
X
X
X
X
X
X
X
X
X
X
X
428333
1
Straight torch rebuild and filter
kit (without coolant)
3
X
X
X
X
X
X
X
X
X
X
X
X
428334
1
Straight torch rebuild and filter
kit (with coolant)
X
X
X
X
X
X
X
X
X
X
X
X
028872
3–4 Coolant (in gallons)
2
X
X
X
X
X
X
X
X
X
X
X
X
220921
1
MAXPRO quick disconnect
torch
X
X
X
X
X
X
420087
1
MAXPRO straight torch
X
X
X
X
X
X
003233
1
Contactor for 200 V, 220 V, and
240 V systems
X
X
X
X
X
X
003249
1
Contactor for 380 V, 400 V, 415
V, 440 V, 480 V and 600 V
systems
X
X
X
X
X
X
420033
1
Torch quick-disconnect
receptacle
X
X
X
428043
1
Coolant pump
X
X
X
1
Torch leads
4
X
X
X
006075
1
Coolant check valve
X
X
027079
2
Front fan
X
X
127091
2
Heat exchange fan
X
X
428037
1
Flow meter
X
X
428039
1
Coolant pump motor
X
X
228993
1
Coolant solenoid valve
X
X
003257
1
Control board relay
X
428040
1
Ignition board
X
229487
1
High frequency transformer
X
428036
1
Chopper
X
428042
1
Pressure transducer
X
428034
Gas manifold
X