MAXPRO200 Preventive Maintenance Program Instruction Manual 808800
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Contents
Preventive maintenance overview ............................................................................................................................ 3
Cleaning and inspection plan .................................................................................................................................... 3
Cleaning and inspection schedule ....................................................................................................................................... 4
Daily cleaning and inspection instructions .......................................................................................................................... 5
Verify inlet pressures ........................................................................................................................................................ 5
Inspect all air filters ........................................................................................................................................................... 5
Verify coolant level and condition .................................................................................................................................. 5
Inspect and lubricate o-rings ......................................................................................................................................... 6
Inspect the water tube and torch for damage ............................................................................................................ 6
Weekly cleaning and inspection instructions ..................................................................................................................... 7
Inspect hoses and leads ................................................................................................................................................. 7
Inspect for gas leaks ........................................................................................................................................................ 7
Verify coolant flow ............................................................................................................................................................. 7
Check coolant level .......................................................................................................................................................... 7
Clean inside the power supply ...................................................................................................................................... 8
Check for coolant system leaks ..................................................................................................................................... 8
Inspect the main contactor ............................................................................................................................................. 9
Perform coolant flow test ................................................................................................................................................ 9
Inspect gas line connections ....................................................................................................................................... 12
Inspect for hose restrictions ........................................................................................................................................ 12
Inspect cables ................................................................................................................................................................. 12
Inspect the ground connections ................................................................................................................................. 12
Inspect the table-to-workpiece connection ............................................................................................................. 12
Component replacement plan ................................................................................................................................. 13
Component replacement schedule ................................................................................................................................... 13
Mechanized torches ...................................................................................................................................................... 13
Hand held torches ......................................................................................................................................................... 13
Environmental and application impacts .................................................................................................................................... 16
Poor compressed air quality ........................................................................................................................................ 16
