Service procedures – Desa BTU/HR User Manual

Page 11

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113282-01C

11

SERVICE PROCEDURES

Continued

IGNITOR

1. Remove upper shell and fan guard (See Up-

per Shell Removal, page 9).

2. Remove fan (see page 9).
3. Remove 4 side cover screws with a 5/16" nut

driver. Remove side cover (see Figures 18 or
19, page 10).

4. Disconnect ignitor wires from ignition con-

trol assembly (see Figure 20). Pull the ignitor
wires up through the hole in the lower shell.

5. Disconnect fuel line hose and air line hose.

Remove photocell from photocell bracket (see
Figure 20).

6. Remove combustion chamber. Stand combus-

tion chamber on end with nozzle adapter
bracket on top (see Figure 21 or 22).

7. Remove ignitor screw with a 1/4" nut driver for

models using ignitor HA1000 or 5/16" nut driver
for models using 102548-08 ignitor. Carefully
remove ignitor from nozzle adapter bracket.

CAUTION: Do not bend or

strike ignitor element. Handle
with care.

8. Carefully remove replacement ignitor from

packing.

9. Carefully guide ignitor into opening in nozzle

adapter bracket. Do not strike ignitor element.
Attach ignitor to nozzle adapter bracket with
screw using a 1/4" nut driver for models us-
ing ignitor HA1000 or 5/16" nut driver for
models using 102548-08 ignitor (see Figure
23). Torque .90 to 1.69 N-m (8 to 15 in-lbs)
Do not over torque.

10. Replace combustion chamber.
11. Route the ignitor wires back down through

the hole in the lower shell. Connect wires to
the ignition control assembly (see Figure 20).

12. Replace side cover (see Figures 18 or 19,

page 10).

13. Connect and route fuel line hose and air line

hose to nozzle adapter assembly. See Fuel and
Air Line Replacement and Proper Routing
,
page 14.

14. Replace photocell in photocell bracket. Route

wires as shown in either (see Figures 23, 24
or 27, page 12).

15. Replace fan (see page 9).
16. Replace fan guard and upper shell (see page 9).

Photocell
Bracket

Ignitor

Ignitor Screw/
Washer Assembly

Nozzle
Adapter
Bracket

Ignitor
Element

Combustion
Chamber

Nozzle Adapter
Bracket Opening

Figure 21 - Ignitor HA1000 Replacement

Figure 20 - Disconnecting Ignitor Wires

from Ignition Control Assembly

Photocell
Bracket

Air Line
Hose

Fuel
Line
Hose

Combustion
Chamber

Photocell
Assembly

Ignitor

Nozzle
Adapter
Bracket

Ignition
Control
Assembly

Side Cover

Photocell
Bracket

Ignitor

Nozzle
Adapter
Bracket

Ignitor Element

Combustion
Chamber

Nozzle Adapter
Bracket Opening

Figure 22 - Ignitor 102548-08 Replacement

Ignitor
Wire

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