Kemppi Promig 540R User Manual

Page 2

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2 – Promig 540R, Promig 120R/0425

©

KEMPPI

OY

Promig 540R, Promig 120R/0423 – 3

©

KEMPPI

OY

CONTENTS

1.

PREFACE........................................................................................................................3

1.1.

Introduction .......................................................................................................................3

1.2.

Product introduction ..........................................................................................................3

1.3.

Operation safety................................................................................................................4

2.

INSTALLATION ............................................................................................................... 5

2.1.

Operation control and connectors.....................................................................................5

2.1.1.

Promig 540R control unit................................................................................................. 5

2.1.2.

Promig 120R wire feeder ................................................................................................ 6

2.2.

Units, accessories, cables.................................................................................................7

2.3.

Parts of wire feed mechanism...........................................................................................8

2.4.

Assembly of MIG system ..................................................................................................9

3.

INSTALLATION OF MIG SYSTEM ............................................................................... 10

3.1.

Accessories corresponding to wire diameter ..................................................................10

3.2.

Mounting of MIG gun....................................................................................................... 11

3.3.

Automatic wire feed to gun.............................................................................................. 11

3.4.

Adjustment of pressure ................................................................................................... 11

3.5.

Burn back time ................................................................................................................12

3.6.

Ground cable...................................................................................................................12

3.7.

Shield gas .......................................................................................................................12

3.7.1.

Installing gas bottle ....................................................................................................... 12

3.8.

Main switch I / O..............................................................................................................13

3.9.

Operation of cooling unit (PROCOOL 10, PROCOOL 30) ..............................................13

4.

MXE CONTROL PANEL................................................................................................ 14

5.

OTHER USER FUNCTIONS ......................................................................................... 15

6.

JUMPERS......................................................................................................................15

7.

ERROR CODES OF PANELS....................................................................................... 17

8.

SERVICE AND OPERATION DISTURBANES .............................................................17

9.

ORDERING NUMBERS ................................................................................................ 18

10.

TECHNICAL DATA........................................................................................................ 19

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