Smithco Super Star 42-00x (sn 4602 – 4660/12588 – 12627) Parts & Service Manual - Manual (Page 55)

53
Accessories
42-302 ELECTRIC ON - OFF VALVE PARTS LIST
REF # PART # DESCRIPTION QUANTITY
1 42-263 Hydraulic Hose 2
2 76-260 Wire, Ground 1
3 42-264 Hydraulic Hose 2
4 42-118 Electric On/Off Valve 1
HB-14-20-200 Bolt 1 /
4
- 20 x 2 2
HNFL-14-20 Flange Whiz Lock Nut 1 /
4
- 20 2
5 18-185 Elbow 90° 1
6 18-341 Elbow 45° 3
INSTALLATION INSTRUCTIONS
1.Shut off machine and let engine cool. Remove key, disconnect negative (-) battery cable and pull spark plug
wires..
2. Assemble the fittings into the electric on/off valve. With valve lying on bench with solenoid to the left,
install the three 45° elbows (Ref 6) in the two ports closest to you and one port furthest from you. Install
the one 90° elbow (Ref 5) in the right hand port.
3. Install two 42-264 hydraulic hoses (Ref 3) on C and D. Tighten.
4. Install two 42-263 hydraulic hoses (Ref 1) on A and B. Be sure straight end of hose is on the valve with the
fitting going backward. Tighten.
5. Remove mud guard and place a drain pan under the cross fittings that the hoses from the front wheel
motor go to.
6. Disconnect the two hoses going to the front wheel motor at the cross, then at the front wheel motor and
remove.
7. Remove the cover plate from the fiber glass.
8. Feed two 42-264 hydraulic hoses (Ref 3) up through bearing plate, through the 3" hole, and out to the front
fork. Connect to the front wheel motor with the hose from D to the bottom of the wheel motor and C to the
top.
9. Bolt valve to bearing plate with solenoid to your left side. Use the 1 /
4
-20 x 2 bolt and flange whiz lock nut.
Be sure to fasten the ground wire on one of the mounting bolts and the other end on one terminal of the
solenoid valve.
10. Connect the two 42-263 hydraulic hoses (Ref 1) from the valve to the cross with the hose from A to the
bottom cross and B to the top cross.
11. Install toggle switch on control panel. Uncoil green and white stripe wire from frame and hook on end to
the toggle switch and the other end to the terminal on electric on/off valve. Install the loose end of the blue/
white wire to the toggle switch.
12. Route hose and secure with 22-069 nylon ties. Reinstall mud guard.
13. Reconnect the negative (-) ground battery cable to battery and spark plug wires.
14. Make sure that everything is clear of the machine. Start the machine, test on/off valve for proper operation.
15. Check for hydraulic leaks.
16. Shut off machine, double check all fastener and fittings, be sure they are tight.
17. Reinstall cover plate.
18. Check hydraulic fluid, level should be 2 to 2 1 /
2
inches below the top of the tank when cold. Add if neces-
sary.