Flushing, Caution, Warning – Hitachi 231580 User Manual

Page 12

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Flushing

When to Flush

1.

Before using a new sprayer: flush out the oil

which was left in to protect pump parts.

Before using water-base paint: flush with min-

eral spirits followed by soapy water, and then a

clean water flush.

Before using oil-base paint: flush with mineral

spirits only.

2.

Changing colors: flush with a compatible solvent

such as mineral spirits or water.

3.

Changing from water-base to oil-base paint:

flush with warm, soapy water, and then mineral

spirits.

4.

Changing from oil-base to water-base paint:

flush with mineral spirits, then warm, soapy water,

and then a clean water flush.

5.

Storage after using water-base paint: flush with

water and then mineral spirits. Leave the system

filled with mineral spirits. Relieve pressure. Leave

the drain valve open.

Storage after using oil-base paint: flush with

mineral spirits. Relieve pressure. Leave the drain

valve open.

CAUTION

Never allow water to freeze in the pressure control.

Doing so prevents the sprayer from being started

and may cause serious damage. Push the water out

with mineral spirits.

6.

Startup after storage. Before using water-base

paint, flush out the mineral spirits with soapy water

and then clean water. When using oil-base paint,

flush out the mineral spirits with the paint.

How to Flush

1. Follow the

Pressure Relief Procedure on

page 9.

2. Remove the spray tip and clean it separately.

3. Pour one-half gallon (2 liters) of compatible solvent

into a grounded metal flushing pail. Put the suction

hose in the pail.

4. Open the pressure drain valve. See Fig. 5, page

7.

5.

To save the paint still in the pump and hose,

follow Step 6, except put the drain tube in the paint

pail. When solvent appears, close the drain valve.

Put the drain tube in the flushing pail. Trigger the

gun into the paint pail. When solvent appears,

release the trigger. Continue with Step 6.

WARNING

FIRE AND EXPLOSION HAZARD

To reduce static sparking and splashing,

always remove the spray tip from the

gun, and hold a metal part of the gun

firmly to the side of a grounded metal pail when

flushing.

6. Lower the pressure setting. Turn on the sprayer.

Maintaining metal-to-metal contact, trigger the gun

into the flushing pail. Slowly increase the sprayer

pressure until the pump starts. Keep the gun

triggered until the solvent flows freely from the

gun. Circulate the solvent to thoroughly clean the

sprayer. Release the gun trigger. Engage the gun

trigger safety.

7. Open the drain valve and circulate the solvent

through the drain tube to thoroughly clean it. Close

the drain valve.

8. Remove the suction hose from the pail. Disengage

the gun trigger safety. Trigger the gun and run the

pump a few seconds to push air into the hose. Do

not run the pump dry for more than 30 seconds to

avoid damaging the pump packings! Relieve

pressure.

9. Remove and clean the inlet strainer. Wipe paint off

the suction hose and drain tube.

10. Refer to

When To Flush, Step 1 again. Relieve

pressure.

11. Leave the drain valve open until you use the

sprayer again.

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