Document Outline

• Contents
• 1 About This Document
  • 1.1 Important . . . Read This Before Proceeding!
    • 1.1.1 Use of Warnings
  • 1.2 EC Declaration of Conformity (DOC)
  • 1.3 Standards and Regulations
    • 1.3.1 U.S. Application Standards
    • 1.3.2 OSHA Regulations
    • 1.3.3 International/European Standards
    • 1.3.4 Sources of Standards and Regulations
  • 1.4 Contact Us
• 2 Overview
  • 2.1 Ethernet-Compatible Model
  • 2.2 Applications
  • 2.3 Design and Testing
  • 2.4 Components
    • 2.4.1 PC System Requirements
    • 2.4.2 USB Connections
    • 2.4.3 Ethernet Connections
    • 2.4.4 SC-XMP Programming Tool
    • 2.4.5 SC-XM1 External Memory (XM) Card
  • 2.5 Configuring the Safety Controller
    • 2.5.1 Onboard Interface (OBI)
      • Accessing Fault Codes
    • 2.5.2 Personal Computer Interface (PCI)
      • PCI Software Compatibility
  • 2.6 Input and Output Connections
    • 2.6.1 Safety and Non-Safety Input Devices
      • Safety Device Hookup Considerations
    • 2.6.2 Safety Outputs
      • Functional Stops per IEC 60204-1 and ANSI NFPA79
      • ON-Delays and OFF-Delays
    • 2.6.3 Status Outputs
      • Signal Convention
      • Monitored Mute Lamp Outputs
    • 2.6.4 Virtual Status Outputs
    • 2.6.5 I/O Mapping: the I/O Control Relationship
  • 2.7 System Settings
  • 2.8 Internal Logic
    • 2.8.1 Additional Logic Functions
  • 2.9 Password Overview
  • 2.10 Confirming a Configuration
• 3 Components and Specifications
  • 3.1 Safety Controller Starter Kit Models
  • 3.2 Replacement Parts/Accessories
  • 3.3 Ethernet Cordsets
  • 3.4 Interface Modules
    • 3.4.1 Mechanically Linked Contactors
  • 3.5 Specifications
    • 3.5.1 Dimensions
• 4 System Installation
  • 4.1 Appropriate Application
  • 4.2 Installing the Safety Controller
  • 4.3 Safety Input Devices
    • 4.3.1 Signals: Run and Stop States
    • 4.3.2 Safety Input Device Properties
      • Circuit Types: Contact and Solid State Circuits
      • Reset Logic: Manual or Automatic Reset
      • Terminal Numbers: Connecting the Input Devices
      • Signal Change-of-State Types
      • Signal Debounce Times
  • 4.4 Non-Safety Input Devices
  • 4.5 Input Device Resets
    • 4.5.1 Reset Signal Requirements
    • 4.5.2 Automatic and Manual Reset Inputs Mapped to the Same Safety Output
    • 4.5.3 Perimeter Guarding and Pass-Through Hazards
      • Reducing or Eliminating Pass-Through Hazards
  • 4.6 Safety Input Function
    • 4.6.1 Internal Logic
    • 4.6.2 Two-Hand Control (THC)
    • 4.6.3 Enabling Devices
    • 4.6.4 Mute Function
    • 4.6.5 Bypass Function
    • 4.6.6 Adjustable Valve Monitoring (AVM) Function
  • 4.7 EDM, OSSD (Safety Output), and FSD Hookup
    • 4.7.1 External Device Monitoring (EDM)
    • 4.7.2 Safety Outputs
    • 4.7.3 FSD Interfacing Connections
      • Safety (Protective) Stop Circuits
      • Generic Hookup: 1-channel, 2-channel, and No EDM Options
      • One-Channel EDM Hookup to SC-IM9A Interface Module
      • Two-Channel EDM Hookup to IM-T-9A Interface Module
      • One-Channel EDM Hookup to IM-T-9A Interface Module
    • 4.7.4 Common Wire Installation
  • 4.8 Status Outputs
    • 4.8.1 Status Output Signal Conventions
    • 4.8.2 Status Output Functionality
  • 4.9 Virtual Status Outputs
  • 4.10 Commissioning Checkout
• 5 PC Interface Configuration (PCI)
  • 5.1 PC Interface (PCI) Overview
    • 5.1.1 Configuration Tools
    • 5.1.2 Build a Configuration
      • Create a New Configuration
      • Add an Input Device
        • Select the Input Device Properties
      • Finish the Configuration
      • Save and Confirm the Configuration
      • System Reset
    • 5.1.3 Revise an Existing Configuration
    • 5.1.4 Other Functions
      • Receive a Configuration from the Safety Controller
      • Send a Configuration to the Safety Controller
      • Open a Configuration from the XM Card
      • Send a Configuration to the XM Card
      • Lock the XM Card
      • Changing the Password Using the Personal Computer Interface (PCI)
      • Export Documents
      • Print Options
• 6 Onboard Interface Configuration (OBI)
  • 6.1 Onboard Interface (OBI) Overview
  • 6.2 Run Mode
  • 6.3 Configuration Mode
    • 6.3.1 Enter Controller Password
    • 6.3.2 Configuration File
    • 6.3.3 Confirm Configuration
    • 6.3.4 System Options
    • 6.3.5 Exit Configuration
  • 6.4 Edit Configuration
    • 6.4.1 Name Configuration
    • 6.4.2 Inputs
    • 6.4.3 Outputs/System Settings
      • Safety Outputs
      • Status Outputs
      • System Settings
    • 6.4.4 Configuration Summary
  • 6.5 Add an Input
    • 6.5.1 Add a Safety Input
    • 6.5.2 Add a Non-Safety Input
    • 6.5.3 Configure Input Device Properties
• 7 Operating Instructions
  • 7.1 Monitoring Controller Operation
  • 7.2 Display Controller Information — PC Interface (PCI)
  • 7.3 Display Controller Information — Onboard Interface (OBI)
    • 7.3.1 Run Mode Screen—OBI
  • 7.4 Manual Reset
  • 7.5 System Resets and Lockout Conditions
  • 7.6 Reset Signal Requirements
• 8 System Checkout
  • 8.1 Schedule of Required Checkouts
  • 8.2 Commissioning Checkout Procedure
    • 8.2.1 Verifying System Operation
  • 8.3 Initial Setup, Commissioning and Periodic Checkout
• 9 Troubleshooting
  • 9.1 Cleaning
  • 9.2 Repairs and Warranty Service
  • 9.3 Troubleshooting—Finding and Fixing Faults
    • 9.3.1 Troubleshooting Fault CodeTable
  • 9.4 Recovering from a Lockout
  • 9.5 Fault Diagnostics—PCI
    • 9.5.1  Fault Log—PCI
    • 9.5.2 Fault Log Recording—PCI
  • 9.6 Fault Diagnostics—OBI
    • 9.6.1 View Current Faults—OBI
    • 9.6.2 View Fault Log—OBI
    • 9.6.3 Clear Fault Log—OBI
• 10 Input Device and Safety Category Reference
  • 10.1 Safety Circuit Integrity and ISO 13849-1 (EN954-1) Safety Circuit Principles
    • 10.1.1 Safety Circuit Integrity Levels
    • 10.1.2 Fault Exclusion
  • 10.2 Protective (Safety) Stop
    • 10.2.1 Protective (Safety) Stop Requirements
    • 10.2.2 Protective (Safety) Stop Hookup Options
  • 10.3 Interlocked Guard or Gate
    • 10.3.1 Safety Circuit Integrity Levels
    • 10.3.2 Safety Interlock Switch Requirements
      • Positive-Opening Safety Interlocking Switches
      • Magnetically Operated Safety Interlocking Switches
      • Monitoring Series-Connected Safety Interlock Switches
      • Series Connection and Safety Circuit Integrity Considerations
        • Category 2 Interlocked Guard Circuit
        • Category 3 Interlocked Guard Circuit
        • Category 4 Interlocked Guard Circuit
      • Interlock Switch Hookup Options
  • 10.4 Optical Sensor
    • 10.4.1 Safety Circuit Integrity Levels
    • 10.4.2 Optical Sensor Requirements
    • 10.4.3 Optical Sensor Generic Hookup
  • 10.5 Two-Hand Control
    • 10.5.1 Two-Hand Control Separation (Safety) Distance
    • 10.5.2 Two-Hand Control Hookup Options
  • 10.6 Safety Mats
    • 10.6.1 Safety Mat Requirements
      • Safety Mat System Design and Construction
    • 10.6.2 Safety Mat Hookup Options
    • 10.6.3 Safety Mat Installation
      • Safety Mat Separation (Safety) Distance
  • 10.7 Emergency Stop Push Buttons
    • 10.7.1 Safety Circuit Integrity Levels
    • 10.7.2 Emergency Stop Push Button Requirements
      • Safety Circuit Integrity Levels and Multiple E-Stop Buttons
        • Category 2 E-Stop Circuit
        • Category 3 E-Stop Circuit
        • Category 4 E-Stop Circuit
      • Emergency Stop Hookup Options
  • 10.8 Rope/Cable Pull
    • 10.8.1 Rope/Cable Pull Installation Guidelines
    • 10.8.2 Rope Pull Hookup Options
  • 10.9 Enabling Device
    • 10.9.1 Enabling Device Guidelines
    • 10.9.2 Enabling Device Hookup Options
  • 10.10 Bypass Switches (Bypassing Safeguards)
    • 10.10.1 Requirements of Bypassing Safeguards
      • Safe Working Procedures and Training
      • Lockout/Tagout
    • 10.10.2 Bypass Switch Hookup Options
  • 10.11 Mute Sensor Pair
    • 10.11.1 The Muting Function
    • 10.11.2 Muting Function Requirements
      • Mute Device Requirements
      • Examples of Muting Sensors and Switches
        • Photoelectric Sensors (Opposed Mode):
        • Photoelectric Sensors (Polarized Retroreflective Mode):
        • Positive-Opening Safety Switches:
        • Inductive Proximity Sensors:
    • 10.11.3 Muting Device Hookup Options
    • 10.11.4 Mute Enable (ME)
      • Simultaneity Timer Reset Function
    • 10.11.5 Mute Lamp Output (ML)
    • 10.11.6 Muting Time Limit (Backdoor Timer)
    • 10.11.7 Mute on Power-Up
    • 10.11.8 Corner Mirrors, Optical Safety Systems, and Muting
    • 10.11.9 Multiple Presence-Sensing Safety Devices
    • 10.11.10 Mute Timing Sequences
• 11 Ethernet Reference
  • 11.1 Ethernet Setting Access
  • 11.2 EtherNet/IP Assembly Objects
  • 11.3 Support Files
    • 11.3.1 Retrieving Current Fault Information
    • 11.3.2 Retrieving Fault Log Information
  • 11.4 Table Row and Column Descriptions
• 12 Glossary