Banner SC22-3 Safety Controller - Manual

COPYRIGHT © 2008 Banner Engineering Corp. All rights reserved.
IMPORTANT: This document will help you get started setting up a configuration through the Safety Controller’s PC
Interface. Use of this document assumes familiarity with the pertinent safety standards and practices as outlined in
the SC22-3 instruction manual (p/n 133487 online at www.bannerengineering.com or on the accompanying CD).
Refer to the support documentation of each individual safety input or output device for full information regarding
installation, operation and connection of those devices.
Refer to the SC22-3 Instruction Manual for using the Controller, the Onboard Interface, PC Interface and for in-depth
specifications, configuration, operation and troubleshooting information.
APPROVALS:
Banner Engineering Corp., 9714 Tenth Avenue North, Minneapolis, MN 55441 • Phone 763.544.3164 • bannerengineering.com • email: [email protected]
05/08 P/N 133485 rev. A
SPecIfIcATIONS
WARNING! For Safe Use:
Although the Banner SC22-3 Safety Controller can be used in a broad set of safeguarding
applications, IT IS The uSeR’S ReSPONSIbILITy TO:
• Read and understand the manual
• Assess what safeguarding devices and methods are appropriate for any given
machine or application
• Create and confirm each Safety Controller configuration
• Commission and verify that the entire safeguarding system works as intended
• Recommission and maintain the system periodically throughout its working life
fAILuRe TO dO SO cOuLd LeAd TO SeRIOuS INjuRy OR deATh.
dIMeNSIONS
Power ON
Status RUN Mode
I/O Fault
TX/RX RUN Mode
Data Transfer between PC and SC22-3
Safety Outputs Safety Output ON
1, 2, 3
Safety Output OFF
Waiting for Reset
USB Cable Port
Pluggable Terminal Strips
External Memory Card Port
LCD Display: Shows system status,
faults & required actions
Push Buttons for Onboard Interface
SC-XM1 External Memory Card
(Detailed specs available in the manual)
= Flashing
SC22-3 Safety Controller
QuIck START GuIde
DIN Rail
SC22-3 Safety Controller System Overview
STOP
Safety Input Devices
Status Outputs Safety Outputs
Features:
22 input terminals for monitoring •
up to 22 devices
3 redundant PNP safety outputs
•
Auto and manual reset •
Output delay options •
10 status outputs •
Category 4 (PL e) and SIL 3 •
safeguarding applications
E-Stops Light Curtains Two-Hand Controls Interlock Switches Manual Resets ON/OFF Switches
Non-Safety Input Devices
STOP
STOP
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair
or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty
period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any
other warranty either expressed or implied.
64 mm
131 mm
112 mm
130 mm
35 mm
Power 24V dc +/- 20%
400 mA max (no output loads)
5.9A (all outputs ON at maximum load)
Housing 35 mm DIN mount
IEC IP 20 rating
Plug-in terminals
Inputs 22 (safety or non-safety inputs)
Configurable for solid-state or contact-based input devices
Safety Outputs 3 independent, dual-channel, PNP (6 terminals)
750 mA each @ 24V dc (per output)
Status Outputs 10 single-channel PNP outputs (non-safety)
0.5A max each @ 24V dc
1.0A max @ 24V dc (total for all 10 outputs)
Performance
Standards
SIL 3 per IEC 62061 and IEC 61508
Category 4 (PL e) per ISO 13849-1
Approvals
(Detailed dimensions available in the manual)
LISTED
LISTED
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
CAMERA-READY LOGOTYPE OF THE UL LISTING MARK FOR CANADA AND THE U.S.
These Marks are registered by Underwriters Laboratories Inc.
UL
US LISTED C
UL
US LISTED C
UL US LISTED C UL US LISTED C
UL
US C
LISTED
C US
UL
UL
US C
LISTED
UL US C
LISTED
UL US C
LISTED
The minimum height of the registered trademark symbol shall be 3/64 of an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch, the trademark symbol may be omitted if it is not legible to the naked eye.
Please note: Not all of these elements should be used together with the same UL Mark. The word “LISTED” would only be used once — either to the right of or below the UL Mark (as shown).
The font for all letter forms is Helvetica Condensed Black, except for the trademark symbol , which is Helvetica Condensed Medium. No other fonts are acceptable.
RELATIVE DESIGN & PROPORTIONS OF THE UL LISTING MARK FOR CANADA AND THE U.S.
KEY TO DIMENSIONS UL Mark A
B
C
D
E
F
G
H 8 units 13 units
14 units
15 units
17 units
20 units
24 units
29 units
“C” and “US”
“LISTED”
P
Q
R
T
34 units
56 units
75 units
201 units
I
J
K
L
M
N
0 30 units
35 units
59 units
85 units
87 units
176 units
216 units
N P P R J F C F A F G J
M O
Q
K G B
D H E
I
F
P
P
T
I
P
T
L
200-195S 10M/8/98
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
CAMERA-READY LOGOTYPE OF THE UL MARK
These Marks are registered by Underwriters Laboratories Inc.
UL
UL
UL
UL
UL
UL
UL
UL
The minimum height of the registered trademark symbol shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
Please note:
The font for all letter forms is Helvetica Condensed Black, except for
the trademark symbol , which is Helvetica Condensed Medium.
No other fonts are acceptable.
RELATIVE DESIGN & PROPORTIONS OF THE UL MARK
KEY TO DIMENSIONS
UL Mark
A
B
C
D
E
F
G
H
8 units
13 units
14 units
15 units
17 units
20 units
24 units
29 units
I
J
K
L
M
N
0
30 units
35 units
59 units
85 units
87 units
176 units
216 units
N
J F C F A F G J
M
O
K
G B
D
H E
I
F
I
200-195A 20M/3/02
UL
L
LISTED
LISTED
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
CAMERA-READY LOGOTYPE OF THE UL LISTING MARK FOR CANADA AND THE U.S.
These Marks are registered by Underwriters Laboratories Inc.
UL
US LISTED C
UL
US LISTED C
UL US LISTED C UL US LISTED C
UL
US C
LISTED
C US
UL
UL
US C
LISTED
UL US C
LISTED
UL US C
LISTED
The minimum height of the registered trademark symbol shall be 3/64 of an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch, the trademark symbol may be omitted if it is not legible to the naked eye.
Please note: Not all of these elements should be used together with the same UL Mark. The word “LISTED” would only be used once — either to the right of or below the UL Mark (as shown).
The font for all letter forms is Helvetica Condensed Black, except for the trademark symbol , which is Helvetica Condensed Medium. No other fonts are acceptable.
RELATIVE DESIGN & PROPORTIONS OF THE UL LISTING MARK FOR CANADA AND THE U.S.
KEY TO DIMENSIONS
UL Mark A B C D E F G H
8 units 13 units 14 units 15 units 17 units 20 units 24 units 29 units
“C” and “US”
“LISTED”
P Q R
T
34 units 56 units 75 units
201 units
I J K L M N 0
30 units 35 units 59 units 85 units 87 units 176 units 216 units
N
P P R J F C F A F G J
M O
Q
K G B
D H E
I F
P
P
T
I
P
T
L
200-195S 10M/8/98
0
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
CAMERA-READY LOGOTYPE OF THE UL MARK
These Marks are registered by Underwriters Laboratories Inc.
UL
UL
UL
UL
UL
UL
UL
UL
The minimum height of the registered trademark symbol shall be 3/64 of
an inch. When the overall diameter of the UL Mark is less than 3/8 of an inch,
the trademark symbol may be omitted if it is not legible to the naked eye.
Please note:
The font for all letter forms is Helvetica Condensed Black, except for
the trademark symbol , which is Helvetica Condensed Medium.
No other fonts are acceptable.
RELATIVE DESIGN & PROPORTIONS OF THE UL MARK
KEY TO DIMENSIONS
UL Mark
A
B
C
D
E
F
G
H
8 units
13 units
14 units
15 units
17 units
20 units
24 units
29 units
I
J
K
L
M
N
0
30 units
35 units
59 units
85 units
87 units
176 units
216 units
N
J F C F A F G J
M
O
K
G B
D
H E
I
F
I
200-195A 20M/3/02
UL
L