Banner ES-FA-6G Safety Module User Manual

Gm-fa-10j gate monitoring safety module, Overview

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24V ac/dc operation, 1- or 2-Channel Input

Original Instructions

• Monitors one or two safety switches for a contact failure or wiring fault
• Two output switching channels for connection to control-reliable power in-

terrupt circuits

• Auto reset or monitored manual reset
• Design complies with standards UL991, ISO 14119, and ISO 13849-1

(EN954-1) (Safety Category 2, 3 or 4)

• For use in functional stop category 0 applications per NFPA 79 and IEC

60204-1

• 6 amp safety output contacts
• Plug-in terminal blocks
• If terminal blocks are swapped, Module remains functional with no loss of

safety function

Overview

The GM-FA-10J Gate Monitor Safety Module (the “Safety Module”) is used to verify the proper operation of coded magnetic safety
switches and positive-opening safety switches by monitoring a normally open (N.O.) and a normally closed (N.C.) contact from each
switch. It can also be used to monitor and verify the correct state of two redundant current-sourcing PNP signals. (One PNP source must
be Normally OFF and the other Normally Conducting for each input channel.) In a typical application, two safety switches (individually
mounted) indicate the open or closed status of a gate, moveable guard, or barrier (all called “guards” throughout this document).
Two functions of the Safety Module are:

1. To monitor the contacts and wiring of safety switches for certain failures and to prevent the machine from restarting if the switch or

the Module fails, and

2. To provide a reset routine after closing the guard and returning the inputs to their “closed” condition. This reset function may be

required by machine safety standards.

The Safety Module monitors each switch for complementary switching; each channel must have one open (OFF) input and one closed
(conducting) input at all times. These inputs must always be in opposite states and must switch state within 1 second of each other.
Channel 1 has a “guard closed” condition when S11/S13 is closed and S11/S12 is open. Similarly, Channel 2 has a “guard closed” condi-
tion when S21/S23 is closed and S21/S22 is open (see

Figure 2. Wiring to two 4-wire coded magnetic safety switches

on page 7 and

Figure 3. Wiring to two positive-opening safety interlock switches

on page 7). The Safety Module also will detect and properly respond

to a short circuit between the channels and a short circuit to other sources of power. The Safety Module will open the safety outputs
within 35 milliseconds of the switching of either channel when the guard opens.
When the guard closes, debounce logic in the Safety Module’s inputs increases the reliability and repeatability of successfully resetting
the Safety Module and reduces the necessity of re-cycling the guard. This feature can result in increased efficiency of the machine, even
if the guard is misaligned or vibration is present.

Important: Read This First!

The user is responsible for satisfying all local, state, and national laws, rules, codes, and regulations relating to the use of this
product and its application. Banner Engineering Corp. has made every effort to provide complete application, installation, operation, and
maintenance instructions. Please direct any questions regarding the use or installation of this product to the factory applications depart-
ment at the telephone numbers or address found at

http://www.bannerengineering.com

.

The user is responsible for making sure that all machine operators, maintenance personnel, electricians, and supervisors are thorough-
ly familiar with and understand all instructions regarding the installation, maintenance, and use of this product, and with the machinery it
controls. The user and any personnel involved with the installation and use of this product must be thoroughly familiar with all applicable
standards, some of which are listed within the specifications. Banner Engineering Corp. makes no claim regarding a specific recommen-
dation of any organization, the accuracy or effectiveness of any information provided, or the appropriateness of the provided information
for a specific application.

GM-FA-10J Gate Monitoring Safety Module

P/N 060998 Rev. F

2/8/2013

0 060998

2

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