Document Outline

• Introduction and Safety
  • Introduction
  • Safety
    • Safety terminology and symbols
    • Environmental safety
    • User safety
  • Safety regulations for Ex-approved products in potentially explosive atmospheres
  • Product warranty
• Transportation and Storage
  • Inspect the delivery
    • Inspect the package
    • Inspect the unit
  • Transportation guidelines
    • Pump handling and lifting
  • Storage guidelines
    • Long-term storage
• Product Description
  • General description
  • Pump description
  • General description i-ALERT™ Condition Monitor
  • Nameplate information
• Installation
  • Preinstallation
    • Pump location guidelines
    • Foundation requirements
  • Baseplate-mounting procedures
    • Prepare the baseplate for mounting
    • Prepare the foundation for mounting
    • Install and level the baseplate
  • Install the pump, driver and coupling
  • Pump-to-driver alignment
    • Alignment checks
    • Permitted indicator values for alignment checks
    • Alignment measurement guidelines
    • Attach the dial indicators for alignment
    • Perform angular alignment for a vertical correction
    • Perform angular alignment for a horizontal correction
    • Perform parallel alignment for a vertical correction
    • Perform parallel alignment for a horizontal correction
    • Perform complete alignment for a vertical correction
    • Perform complete alignment for a horizontal correction
  • Grout the baseplate
  • Piping checklists
    • General piping checklist
    • Suction-piping checklist
    • Discharge piping checklist
    • Auxiliary-piping checklist
    • Final piping checklist
• Commissioning, Startup, Operation, and Shutdown
  • Preparation for startup
  • Remove the coupling guard
  • Check the rotation
  • Couple the pump and driver
    • Coupling guard assembly
      • Install the coupling guard
  • Bearing lubrication
    • Oil volumes
    • Lubricating oil requirements
    • Lubricate the bearings with oil
    • Purge Oil Mist
    • Lubricate the bearings after a shutdown period
  • Shaft sealing with a mechanical seal
  • Connection of sealing liquid for mechanical seals
  • Prime the pump with the suction supply above the pump
  • Start the pump
  • Activate the i-ALERT Condition Monitor
  • i-ALERT™ Condition Monitor routine operation
  • Pump operation precautions
  • Shut down the pump
  • Deactivate the i-ALERT™ Condition Monitor
  • Reset the i-ALERT™ Condition Monitor
  • Make the final alignment of the pump and driver
• Maintenance
  • Maintenance precautions
  • Maintenance schedule
  • Bearing maintenance
  • Bearing replacement
    • Maintenance of Bearings
    • Mechanical-seal maintenance
  • Disassembly
    • Introduction
    • Disassembly precautions
    • Required Tools
    • Disassembly
    • Disassembly of suction end bearing
      • End suction pump - item 117 (sleeve bearing)
      • Radial suction pump - item 112 (ball bearing)
    • Disassembly of discharge end bearing
      • End and radial suction pumps - item 409 (ball bearing)
    • Disassembly of the mechanical seal - end and radial suction pumps
    • Disassembly of the balance drum rotor and stator - end and radial suction pumps
    • Disassembly of complete pump
      • End suction pump
      • Radial suction pump
    • Guidelines for i-ALERT™ Condition Monitor disposal
  • Pre-assembly inspections
    • Preassembly inspections
  • Reassembly
    • Preliminary work
    • Assembly of suction end bearing
      • End suction pump - item 117 (sleeve bearing)
      • Radial suction pump - item 112 (ball bearing)
    • Assembly of discharge end bearing
      • End and radial suction pump - item 409 (ball bearing)
    • Assembly of mechanical seal - end and radial suction pumps
    • Assembly of the balance drum rotor and stator - end and radial suction pumps
    • Assembly of complete pump
      • End and radial suction configuration common assembly procedures
      • End Suction Configuration
      • Radial Suction Configuration
    • Attach the i-ALERT™ Condition Monitor to the pump
• Troubleshooting
  • Alignment troubleshooting
  • i-ALERT™ Condition Monitor troubleshooting
  • Operation troubleshooting
• Parts Listings and Cross-Sectionals
  • Parts
• Appendix
  • Torque Values
  • Running clearances
  • Maximum allowable forces and moments
  • Tie-Rod Torque Specifications and Procedure