Document Outline

• 9140-4002 G6-42P SERVICE MANUAL
  • OPERATORS INSTRUCTION & LUBRICATION
    • 31200148_G6-42P_Gradall_Operator-Safety.pdf
      • Revision Log
      • Read This First
      • Table of Contents
      • Section 1 - General Safety Practices
        • 1.1 Hazard Classification system
          • Safety Alert System and Safety Signal Words
        • 1.2 General Precautions
        • 1.3 Operation Safety
          • Electrical Hazards
          • Tip Over Hazard
          • Travel Hazard
          • Load Falling Hazard
          • Lifting Personnel
          • Driving Hazards on Slopes
          • Pinch Points and Crush Hazards
          • Fall Hazard
          • Chemical Hazards
      • Section 2 - Pre-Operation and Inspection
        • 2.1 Pre-Operation Check and Inspection
        • 2.2 Safety Decals
        • 2.3 Walk-Around Inspection
        • 2.4 Warm-Up and Operational Checks
          • Warm-Up Check
          • Operational Check
        • 2.5 Operator Cab
        • 2.6 Windows
          • Cab Door Window (if equipped)
      • Section 3 - Controls and Indicators
        • 3.1 General
        • 3.2 Controls
          • Transmission Control Lever
          • Ignition Switch
          • Boom Joystick
          • Attachment Tilt and Frame Sway Lever
          • Auxiliary Control Joystick (if equipped)
          • Dash Controls and Indicators
          • Park Brake Switch
          • Parking Procedure
          • Heater
        • 3.3 Operator Seat
          • Seat Adjustments
          • Seat Belt
        • 3.4 Boom Angle and Extension Indicators
        • 3.5 Mirror
      • Section 4 - Operation
        • 4.1 Engine
          • Starting the Engine
          • Cold Weather Starting Aids
          • Battery Boosted Starting
          • Normal Engine Operation
          • Shut-Down Procedure
        • 4.2 Operating with a Load
          • Lift Load Safely
          • Picking Up a Load
          • Transporting the Load
          • Leveling Procedure
          • Placing the Load
          • Disengaging the Load
        • 4.3 Operating with a Suspended Load
          • Lift Load Safely
          • Picking Up a Suspended Load
          • Transporting a Suspended Load
          • Leveling Procedure
          • Placing a Suspended Load
          • Disengaging a Suspended Load
        • 4.4 Loading and Securing for Transport
          • Tiedown
          • Lifting
      • Section 5 - Attachments
        • 5.1 Approved Attachments
        • 5.2 Unapproved Attachments
        • 5.3 Telehandler/Attachment/Fork Capacity
        • 5.4 Use of the Capacity Chart
          • Capacity Indicator Locations
          • Sample Capacity Chart
          • Example
        • 5.5 Attachment Installation
        • 5.6 Adjusting/Moving Forks
        • 5.7 Attachment Operation
          • Carriage w/Forks
          • Crane Hook
          • Bucket
          • Truss Boom
          • Boom Head-Mounted Winch
          • 6 ft (1,8 m) Mast with 48 or 72 in (1,2 & 1,8 m) Carriage
          • 6 ft (1,8 m) - 100˚ Swing Mast W/Side Shift
          • Swing Carriage
          • Side Tilt Carriage
          • Personnel Work Platform
      • Section 6 - Emergency Procedures
        • 6.1 Towing a Disabled Product
          • Moving Short Distances
          • Moving Longer Distances
        • 6.2 Emergency Lower of Boom
        • 6.3 Emergency Exit from Enclosed Cab
      • Section 7 - Lubrication and Maintenance
        • 7.1 Introduction
          • Clothing and Safety Gear
        • 7.2 General Maintenance Instructions
        • 7.3 Service and Maintenance Schedules
          • 10 & 1st 50 Hour Maintenance Schedule
          • 50, 250 & 500 Hour Maintenance Schedule
          • 1000 & 1500 Hour Maintenance Schedule
        • 7.4 Lubrication Schedules
          • 50 Hour Lubrication Schedule
          • 250 Hour Lubrication Schedule
        • 7.5 Operator Maintenance Instructions
          • Fuel System
          • Air Intake System
          • Engine Oil
          • Hydraulic Oil
          • Tires
          • Hydraulic Return Filter
          • Engine Cooling System
          • Battery
      • Section 8 - Additional Checks
      • Section 9 - Specifications
        • 9.1 Product Specifications
          • Fluid and Lubrication Capacities
          • Tires
          • Performance
          • Dimensions
      • Index
      • Inspection, Maintenance and Repair Log
    • 20004 Liquid Coolant Test Manual
      • Engine Coolant Specifications
      • Testing Diesel Engine Coolant
      • Replenishing Supplemental Coolant Additives Between Coolant Changes
      • Operating in Warm Temperature Climates
      • Flush & Service Cooling System
      • Disposing of Coolant
  • TESTING & ADJUSTING
    • Machine Start-Up Procedure
    • Hydraulic Schematic
    • GSD-1102 Gresen Model V20 Sectional Body Directional Control Valve Service & Parts Manual
    • HN21AD02 Danfoss Hydrostatic Steering Unit
    • HS-19 Commercial Intertech Hydraulic Pumps & Motors Service Manual
    • RDE 91604-01-R Rexroth Drive Motors
  • AXLES
    • FMM9D Meritor PRA 352 Series Planetary Axles
      • Service Notes
      • Illustrations with parts list of Model:
        • PRA 352 - Trumpet Variation No. 1
        • PRA 352 - Trumpet Variation No. 2
        • PRA 353-383
        • PROA 352-382 (with Mechanical Drive Option
        • PROA 352/382
      • Section 1 Introduction
      • Section 2 Removal & Disassembly
      • Section 3 Prepare Parts for Assembly
      • Section 4 Assembly & Installation
      • Section 5 Adjustments
      • Section 6 Specifications
    • CA357248 Carraro 28.46M Axles
      • A INFORMAZIONI GENERALI
        • A.1 Utilizzo del manuale
        • A.2 Proprietà delle informazioni
        • A.3 Convenzioni e definizioni
        • A.4 Indicazioni generali
        • A.5 Indicazioni generali per le operazioni di riparazione
      • A General information
        • A.1 Manual use
        • A.2 Information property
        • A.3 Agreements and definitions
        • A.4 General description
        • A.5 Recommendations for repair operations
      • B INFORMAZIONI SULLA SICUREZZA
        • B.1 Indicazioni generali per la sicurezza
        • B.2 Simboli di sicurezza
        • B.3 Precauzioni generali
      • B Safety instructions
        • B.1 General safety recommendations
        • B.2 Safety symbols
        • B.3 General precautions
      • C CARATTERISTICHE GENERALI
        • C.1 Usi previsti
        • C.2 Identificazione del prodotto
        • C.3 Descrizione generale
        • C.4 Caratteristiche Tecniche
        • C.5 Cambio olio e verifiche
        • C.6 Coppie di serraggio
      • C General specifications
        • C.1 Foreseen uses
        • C.2 Product identification
        • C.3 General description
        • C.4 Technical Features
        • C.5 Oil change and checks
        • C.6 Tightening torques
      • D OPERAZIONI DI MONTAGGIO E SMONTAGGIO
        • D.1 Gruppo flangia
        • D.2 Gruppo riduttore epicicloidale
        • D.3 Gruppo mozzo ruota
        • D.4 Gruppo trombe trave
        • D.5 Freno e supporto differenziale
        • D.6 Gruppo differenziale
        • D.7 Gruppo pignone
        • D.8 Sbloccaggio freno parcheggio
        • D.9 Riattivazione freno parcheggio
        • D.10 Prove dopo montaggio
      • D Disassembly and assembly operations
        • D.1 Flange group
        • D.2 Epicyclic reduction gear group
        • D.3 Wheel hub group
        • D.4 Axle beam trumpets group
        • D.5 Brake and differential support
        • D.6 Differential group
        • D.7 Pinion group
        • D.8 Parking brakes release
        • D.9 Re-activating parking brakes
        • D.10 Testing after assembly
      • E RICERCA GUASTI
        • E.1 Controllo ed esame dei guasti
        • E.2 Diagnosi per problemi all'assale
      • E Troubleshooting
        • E.1 Troubleshooting
        • E.2 Axle problems and diagnosis
      • F ATTREZZATURE SPECIALI
        • F.1 Attrezzature speciali
      • F Special tools
        • F.1 Special tools
  • TRANSMISSION
    • RA 92003-S Rexroth Application & Service
      • Name Tag Information
      • Type Code
      • Technical Data
      • Filtration Options
      • High Pressure Relief Valve
      • Pump Controls
      • Pump Installation
      • Start-Up Procedure
      • Troubleshooting Procedure
      • Charge Pressure Relief Adjustments
      • Mechanical Centering of Pump
      • Hydraulic Centering of Control Modules
      • Adjustments of Pressure Override Valve
      • Adjustments of High Pressure Relief Valves
      • Tow Option Engagement
      • Removal & Inspection of Charge Pump
      • Removal & Installation of Shaft Seal
      • Filter Replacement
      • Routine Maintenance
      • Replacement Subassemblies & Parts
      • Filter Configuration
  • MISCELLANEOUS
    • 29903 Kenhar User Fork Wear Standards
    • 0009 Rim & Wheel Safety Manual
    • Electrical Schematic
    • F114004 Donaldson Cyclopac Service Procedure
    • 81-460-047 Mico Hydraulic Power Brake Valve
      • System Schematic
      • Representative Performance Data
      • Description & Operation of Power Brake Valve
      • External Dimensional Views
      • Installation of Power Brake Valve
      • Cross Sectional Views of Three Power Brake Valve Designs
      • Specification Chart
      • Primary Cup Design
      • Teflon Seal Design
      • Sliding Piston Design
      • Service Diagnosis
      • Bleeding