3 chassis assembly/re-assembly – Motorola PR400 User Manual

Page 95

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6881096C24-A

August, 2004

Non-Keypad Model Disassembly and Re-assembly: Disassembling and Re-assembling the Radio — General

8-9

6.

Insert one end of the speaker retainer into the slot in the front housing (See

Figure 8-11

).

7.

Install the retainer screw using a T6 Torx screwdriver. Torque to 2.3 - 2.5 lb/in.

8.4.3.3 Chassis Assembly/Re-assembly

1.

Replace the battery contact seal (if necessary) surrounding the battery contact (

Figure 8-12

).

2.

Remove the old Interface Pad from the chassis by scraping off the pad and adhesive with a
straight razor. Use rubbing alcohol and a cloth to completely remove the adhesive from the chas-
sis surface. With the chassis clean and dry, add a new Interface Pad to the chassis.

3.

Place the main circuit board straight down on top of the chassis with the frequency and volume
switches facing down (

Figure 8-15

.

4.

Use the T6 Torx screwdriver to fasten the screws holding the main board to the chassis. Tighten
to 3.7 - 3.9 in/lb.

5.

Replacing the O-ring.

a.

If you have the older chassis (2786389Z01) use the older O-ring (3286431Z02). Position
the O-ring in the top groove by the volume/frequency switches. Stretch the O-ring to
place it into the retaining groove at the bottom end of the chassis.

Note:

Make sure the speaker and microphone wires are routed tightly between the speaker bas-
ket and the housing post

Figure 8-11. Speaker Re-assembly

Note:

When fastening the speaker retainer screw, make sure the wires are out of the way to pre-
vent pinching by the retainer.

Note:

Be sure the battery contact seal protrudes through the chassis and is not pinched under the
chassis.

Speaker Retainer

Speaker

Front Housing Slot

Speaker Tab

Tab Opening

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