Optional circuits, Control board, gun trigger, & wire drive motor, Theory of operation – Lincoln Electric POWER MIG SVM157-A User Manual

Page 32: Control board, gun trigger and wire drive motor, Power mig 200

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THEORY OF OPERATION

E-4

E-4

POWER MIG 200

CONTROL BOARD, GUN
TRIGGER AND WIRE DRIVE
MOTOR

When the control board receives an activation
command from the trigger circuit the control
board activates the gas solenoid, output
contactor, and the wire drive motor. The control
board monitors the motor ’s tach feedback
signals and compares these to the wire speed
control setting. The proper armature voltage is
then applied to the wire drive motor. The drive
motor speed is thus controlled which in turn
regulates the electrode wire feed speed through
the gun.

Two thermostats are included in the trigger
circuitry. If either of these thermostats would
“open”, the trigger circuit would be interrupted
and the machine’s output would be disabled.

FIGURE E.4 – OPTIONAL CIRCUITS.

NOTE: Unshaded areas of block logic diagrams are the subject of discussion.

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LINE
SWITCH

RECONNECT
PANEL

FAN
MOTOR

RECTIFIER
DIODE
BRIDGE

CONTROL BOARD

GAS
SOLENOID

WIRE
SPEED
CONTROL

WIRE
DRIVE
MOTOR

TACH

FEEDBACK

GUN TRIGGER

+

-

OUTPUT DIODE
BRIDGE

+

-

NEGATIVE
TERMINAL

CONTACTOR

CONT

ACT

OR

CONTROL

TAP SELECTOR
SWITCH

OUTPUT
CHOKE

POSITIVE
TERMINAL

TRANSFORMER
THERMOSTAT

OUTPUT BRIDGE
THERMOSTAT

28 V

AC

MAIN
TRANSFORMER

OUTPUT
CAPACITORS

GUN
ASSEMBLY

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