Operation – Lincoln Electric LF-72 WIRE FEEDER IM847-D User Manual

Page 30

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B-4

OPERATION

B-4

LF-72

1. REMOTE VOLTAGE CONTROL KIT

The optional remote voltage control kit adjusts the

arc voltage from the minimum to the maximum volt-

age of the welding power source. Rotate the knob

counterclockwise to reduce the arc voltage and rotate

the knob clockwise to raise the arc voltage.

2. BURNBACK AND POSTFLOW TIMER KIT

The optional Burnback and Postflow Timer Kit gives

control over the shielding gas at the end of the weld

and prepares the end of the wire for the next arc

start. Additional shielding gas protection is often

required when welding aluminum, stainless steel or

exotic alloys.

When stitch welding, set the postflow time to maxi-

mum for best results.

Burnback Timer

The burnback timer range is OFF to 0.25 seconds.

The burnback timer controls the additional amount of

time the power source output remains ON after the

wire drive has stopped feeding wire. Burnback

adjustment prevents the wire from sticking to the weld

at the end of a weld and helps to condition the wire

for the next weld.

To set the burnback time, adjust the knob to approxi-

mately 0.03 seconds and then decrease or increase

the time as desired.

Postflow Timer

The postflow timer range is OFF to 10 seconds.

Postflow is the time from when the power source out-

put turns OFF until the postflow timer expires. Use

postflow to protect the weld while the weld cools.

3. THERMAL LED, MOTOR OVERLOAD

The thermal light illuminates when the wire drive

motor draws too much current. If the thermal light illu-

minates, the wire drive will automatically shutdown for

up to 30 seconds to allow the motor to cool. To start

welding again, release the gun trigger, inspect the

gun cable, liner (and conduit). Clean and make

repairs as necessary. Start welding again when the

problem has been safely resolved.

For best results, keep the gun cable and conduit as

straight as possible. Perform regular maintenance

and cleaning on the gun liner, conduit and gun.

Always use quality electrode, such as L-50 or L-56

from Lincoln Electric.

4. COLD FEED/GAS PURGE SWITCH

Cold Feed and Gas Purge are combined into a single

spring centered toggle switch.

T o a c t i v a t e C o l d F e e d i n g , h o l d t h e

switch in the UP position. The wire drive

will feed electrode but neither the power

source nor the gas solenoid will be ener-

gized. Adjust the speed of cold feeding

by rotating the WFS knob. Cold feeding,

or "cold inching" the electrode is useful

for threading the electrode through the gun.

Hold with toggle switch in the DOWN position to acti-

vate Gas Purge and let the shielding gas flow. The

gas solenoid valve will energize but neither the power

source output nor the drive motor will be turned on.

The Gas Purge switch is useful for setting the proper

flow rate of shielding gas. Flow meters should

always be adjusted while the shielding gas is flowing.

5. 2 STEP - TRIGGER INTERLOCK SWITCH

The 2 Step - Trigger Interlock switch

changes the function of the gun trigger. 2

Step trigger operation turns welding on

and off in direct response to the trigger.

Trigger Interlock operation allows weld-

i n g t o c o n t i n u e w h e n t h e t r i g g e r i s

released for comfort on long welds.

Place the toggle switch in the DOWN position for 2

Step operation or in the UP position for Trigger

Interlock operation.

2 Step Trigger

2 Step trigger operation is the most common. When

the gun trigger is pulled, the welding power source

energizes the electrode output and the wire feeder

feeds wire for welding. The power source and wire

feeder continue welding until the trigger is released.

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