3 mechanical description, Main housing assembly, Brushless dc motor assembly – Hamilton Sundstrand Company ACT2000 User Manual

Page 31: Motor stator, Motor rotor, Mechanical description

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Note: The MCE analog and discrete signal interfaces are

electrically isolated. The serial communication interface is
optically isolated

2.3 Mechanical Description

The ACT2000 consists of four main assemblies:

• Main Housing Assembly
• Brushless DC Motor Assembly
• Resolver

Assembly

• Linear

Drive

Mechanism

Main Housing Assembly

The main housing assembly consists of the main housing, motor cover,
extension-rod bearing, and associated seals. See Figures 2-2 and 2-3.
The main housing assembly is the primary structural system component
and supports all the bearings, motor cover, mountings, and connectors. It
also provides explosion-proof containment.

The housing is fitted with a stainless steel liner to provide thermal and
dimensional stability for the main bearing. This liner is permanently
installed into the aluminum main housing. A retaining ring is included for
redundant retention.

The main housing also contains rigid mechanical stops to prevent
extension rod travel beyond the design specification.

Brushless DC Motor Assembly

A brushless DC motor powers the ACT2000 linear drive mechanism. The
DC motor consists of a stator and rotor. See Figures 2-2 and 2-3.

Motor Stator

The motor stator is attached to the main housing by a pre-loaded wave
spring and screws. Thermistors are embedded in the stator windings to
monitor winding temperatures. The motor electrical power and thermistor
wires pass through a conduit into the electronics housing.

Motor Rotor

The motor rotor is locked to the ball screw shaft via a straight key. The
motor rotor contains powerful magnets that align with the energized stator
windings, thereby creating torque and shaft rotation.

CH. 2: UNDERSTANDING THE ACT2000

25

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