Field of application, Nomenclature of parts, Inspection, points to verify – Petzl TRAC PLUS User Manual

Page 3: Compatibility, Attaching a lanyard to the pulley, Installation on the tyrolean, Tyrolean precautions, Maintenance, Petzl general information, Traceability and markings

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P24 TRAC _ TRAC PLUS P245100B (221110)

(EN) ENGLISH

TRAC pulley

TRAC PLUS pulley

Only the techniques shown in the diagrams that are not crossed out

and/or do not display a skull and crossbones symbol are authorized.

Check our Web site www.petzl.com regularly to find the latest

versions of these documents and/or supplementary information.

Contact PETZL if you have any doubt or difficulty understanding

these documents.

Field of application

Pulley with integrated connector for tyroleans. TRAC pulley for

standard tyroleans. TRAC PLUS pulley for long tyroleans.

This equipment is personal protective equipment.

This product must not be loaded beyond its strength rating, nor be

used for any purpose other than that for which it is designed.

Warning, the installation and use of a tyrolean traverse requires the

abilities of an expert. A cable tyrolean creates much greater stress on

anchor points than a rope tyrolean.

WARNING

Activities involving the use of this equipment are inherently

dangerous.

You are responsible for your own actions and decisions.

Before using this equipment, you must:

- Read and understand all instructions for use.

- Get specific training in its proper use.

- Become acquainted with its capabilities and limitations.

- Understand and accept the risks involved.

Failure to heed any of these warnings may result in severe

injury or death.

Responsibility

WARNING, specific training in the activities defined in the field of

application is essential before use.

This product must only be used by competent and responsible

persons, or those placed under the direct and visual control of a

competent and responsible person.

Gaining an adequate apprenticeship in appropriate techniques and

methods of protection is your own responsibility.

You personally assume all risks and responsibilities for all damage,

injury or death which may occur during or following incorrect use of

our products in any manner whatsoever. If you are not able, or not

in a position to assume this responsibility or to take this risk, do not

use this equipment.

Nomenclature of parts

TRAC/TRAC PLUS pulley

(1) Side plates, (2) VERTIGO insertion hole, (3) Axle, (4) Sheave,

(5) Positioning cover, (6) Carabiner support area.

TRAC pulley: single row ball bearings.

TRAC PLUS pulley: double row ball bearings.

VERTIGO WL carabiner

(7) Frame, (8) Gate, (9) Hinge, (10) Locking sleeve, (11) Keylock,

(12) Keylock slot.

Principal materials: aluminum alloy (side plates and frame of

carabiner), stainless steel (sheaves), nylon (cover and locking

sleeve).

Inspection, points to verify

Before each use

On the pulley, verify that the sheaves turn freely. Verify the condition

of the fixed side plates, sheave grooves and axles.

On the carabiner, verify that the frame, gate, hinge, and locking

sleeve are free of any cracks, deformation, or corrosion. Open the

gate and verify that it closes and locks itself automatically when

released. The Keylock slot must not be blocked by any foreign matter

(dirt, pebble, etc.).

Consult the details of the inspection procedure to be carried out for

each item of PPE on the Web at www.petzl.com/ppe

During each use

It is important to regularly inspect the condition of the product.

Make sure that all pieces of equipment are properly connected and

positioned with respect to each other.

Contact PETZL if there is any doubt about the condition of this

product.

Compatibility

Verify that this product is compatible with the other elements of the

system in your application (compatible = good functional interaction).

Usage on cable, or rope, from 9 to 13 mm in diameter.

Attaching a lanyard to the pulley

A- Remove the positioning cover with a screwdriver.

B- Remove the VERTIGO WL carabiner from the pulley. Attach a

lanyard to the VERTIGO WL.

Take care to make the carabiner directional, so that it is loaded

correctly (on the major axis), using a STRING, for example.

C- Re-attach the carabiner to the pulley.

D- Replace the positioning cover. Make sure that the cover is

correctly attached.

Installation on the tyrolean

A- Clip the carabiner-pulley unit onto the tyrolean cable or rope.

Warning :Make sure that the tyrolean cable or rope does not get

jammed between the carabiner and the side plate (more likely with

a rope).

B- Clip your lanyards’ other carabiners onto the cable or rope and

position them on the carabiner support areas.

Before starting, verify that the carabiner gate is closed and locked.

Before putting your weight onto the pulley, make sure it is correctly

positioned with the rope or cable in the grooves of both sheaves. Put

your weight onto the tyrolean, without jumping, to avoid any risk of

poor positioning of the pulley and carabiner on the tyrolean.

Attention, the carabiner must always be used with the gate closed

and locked. Nothing must obstruct the connector. Any constraint or

external pressure will reduce its strength.

Take care to avoid getting fingers or hair caught between the pulley

and the cable.

Warning, when the TRAC/TRAC PLUS pulley is not in use, attach it to

an equipment loop on the harness. A pulley hanging on the end of a

lanyard can be dangerous (e.g. risk of hitting the eyes).

Tyrolean precautions

- When installing your tyrolean, be sure to do some preliminary

adjustment tests (tyrolean tension, slope, etc.) with different weights,

to verify the compatibility of the pulley with your installation.

- Warning, the TRAC pulley’s ball bearings make it capable of

reaching higher speeds than those of the TRAC PLUS. A tyrolean

designed to work with the TRAC PLUS must not be used with a TRAC

(or TANDEM SPEED).

- We recommend a maximum speed of 20 m/s. Warning, a collision

with an obstacle can result in serious injuries.

- At the end of the tyrolean, be sure to install an absorption system

for the safety of the user, and to avoid damaging your pulley.

Maintenance

- For intensive use (e.g. in an Adventure Park), be sure to regularly

lubricate the moving parts of the carabiner (hinge, spring and locking

sleeve) with a drop of oil.

Do not use penetrating oil. Do not lubricate the pulley’s sealed

bearings as this can have the harmful effect of retaining dust and dirt.

- The maximum acceptable wear on the carabiner frame is 2 mm,

where it contacts the pulley. Retire any carabiner with excessive wear.

Petzl general information

Lifetime / When to retire your equipment

For Petzl’s plastic and textile products, the maximum lifetime is

10 years from the date of manufacture. It is indefinite for metallic

products.

ATTENTION: an exceptional event can lead you to retire a product

after only one use, depending on the type and intensity of usage and

the environment of usage (harsh environments, sea, sharp edges,

extreme temperatures, chemical products, etc.).

A product must be retired when:

- It is over 10 years old and made of plastic or textiles.

- It has been subjected to a major fall (or load).

- It fails to pass inspection. You have any doubt as to its reliability.

- You do not know its full usage history.

- When it becomes obsolete due to changes in legislation, standards,

technique or incompatibility with other equipment, etc.

Destroy retired equipment to prevent further use.

Product inspection

In addition to the inspection before each use, an in-depth inspection

must be carried out by a competent inspector. The frequency of the

in-depth inspection must be governed by applicable legislation, and

the type and the intensity of use. Petzl recommends an inspection at

least once every 12 months.

To help maintain product traceability, do not remove any markings

or labels.

Inspection results should be recorded on a form with the following

details: type of equipment, model, manufacturer contact information,

serial number or individual number, date of manufacture, date

of purchase, date of first use, date of next periodic inspection,

problems, comments, the name and signature of the inspector.

See an example at www.petzl.com/ppe

Storage, transport

Store the product in a dry place away from exposure to UV,

chemicals, extreme temperatures, etc. Clean and dry the product if

necessary.

Modifications, repairs

Modifications and repairs outside of Petzl facilities are prohibited

(except replacement parts).

3-year guarantee

Against all material or manufacturing defect. Exclusions: normal wear

and tear, oxidation, modifications or alterations, incorrect storage,

poor maintenance, negligence, uses for which this product is not

designed.

Responsibility

Petzl is not responsible for the consequences, direct, indirect or

accidental, or any other type of damage befalling or resulting from

the use of its products.

Traceability and markings

a. Body controlling the manufacture of this PPE

b. Notified body that carried out the CE type inspection

c. Traceability: datamatrix = product reference + individual number

d. Diameter

e. Individual number

f. Year of manufacture

g. Day of manufacture

h. Control or name of inspector

i. Incrementation

j. Standards

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