Mining, Vocational description, Typical vehicle types – Spicer Drive Axles Application Guidelines User Manual

Page 28: Service definitions, General requirements and recommendations, Housing structural ratings

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AXAG-0200 June 2009 28

Mining

Vocational Description

n

Movement of rock, ore, gravel and minerals around mine sites and between mines and processing plants

n

High horsepower engines are typically used in this vocation

n

Vehicle routes are typically 3 to 30 miles between starts and stops

n

90% of operation on-road with up to 10% into sandy or muddy job sites

n

Fully loaded going and empty return

n

Tractor

/

semi-trailer

and

straight truck

/material trailer combinations are considered mining vehicles. Straight trucks without

trailers or trucks with equipment trailers are considered construction applications and should be reviewed based on the

guidelines established for that vocation.

Typical Vehicle Types

Bottom Dump Trailer

Transfer Dump

Michigan Special Gravel Trains

Semi-End Dump

Hopper Trailer Combinations

Service Definitions

Operation 1

Exclusive

tractor

/

semi-trailer

or truck and material trailer operation on prepared road surfaces of con-

crete, asphalt, gravel, crushed stone, or hard packed dirt. Grades of up to 8%.

Operation 2

Tractor

/

semi-trailer

or truck and material trailer operation on prepared road surfaces of concrete, asphalt,

gravel, crushed stone, or hard packed dirt with up to 10% of the total operation going into sandy or

muddy mine sites. Grades of up to 20%.

General Requirements and Recommendations

Additional ratios may be available and would require individual application approval.

Double reduction

models offer added durability and gross weight capability in severe service applications where higher

numerical ratios are required.

Maximum allowable

torsional driveline acceleration

is 300 rad./sec./sec. within the defined operating speed range of the

engine manufacturer. The use of a

soft dampened clutch

with a manual transmission is recommended.

Single vehicle

retarders

can be approved with all axle models, provided the product selected meets all the application

requirements of the Mining vocation.

Use of dual

retarders

(engine, exhaust, transmission, or electromagnetic) is only approved with

tandem

and

tridem

axle

models with gross axle weight ratings of 46,000 lb or higher and maximum allowable retardation is limited to 100% of max.

rated engine torque.

All Electromagnetic retards, such as Telma, require individual application approval by the Dana CVP Application

Engineering Department.

This Guideline applies to vehicles operating in the U.S.A. and Canada only. Operation in other countries requires individual

approval by the Dana CVP Application Engineering Department.

For optimum

axle shaft

retention to the hub, .750” dia. studs or .625” dia. studs with tapered dowels are recommended for

tandem

/

tridem

axles with

GAWR

ratings of 44,000 lbs and above. OEMs are responsible for axle shaft retention on all units

not dressed by Dana. See page 80 for illustration.

Localized sources of heat, such as engine exhaust, that may cause high axle operating temperatures or reduced seal life are

to be avoided. Maximum intermittent drive axle surface temperature measured at input seal not to exceed 300° F for more

than 30 minutes. Maximum continuous operating temperatures not to exceed 250° F.

Dana CVP application approval is required for all vehicles with hybrid power systems.

Housing Structural Ratings

(see table of contents)

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