Aeromotive 11109 - IN-LINE ELECTRIC FUEL PUMP - Manual (Page 6)

1-24. Install the supplied AN-10 o-ring on the AN-10 side of the AN-10 cutoff to AN-06 reducer union, if not already
installed, and install this fitting in the AN-10 return port on the sump.
1-25. Position the fuel tank under the vehicle, insuring that the retaining rings on the return and fuel level sender are
secure. Apply a light oil weight oil to the filler neck grommet to ease installation.
1-26. In the front of the vehicle, near the right wheel well, find the OEM return line quick-disconnect coupler. Disconnect
this coupler and install the supplied adapter fitting, this will allow you to run an AN-06 return line back to the fuel tank.
1-27. Starting from the above mentioned adapter fitting, plan a route to run an AN-06 return line back to the Aeromotive
fuel tank return port and measure the required length. Cut the return line to the determined length and install two of
the supplied AN-06 90 degree AN-06 hose ends, as detailed in section 2.
Note: Be sure to route all fuel lines clear of any moving suspension or drivetrain components and any exhaust
components! Protect fuel lines from abrasion and road obstructions or debris.
1-28. Thread one 90-degree side of the AN-06 return line that you have just created onto the adapter fitting installed in
the front of the vehicle, and tighten. Using the supplied tie-wraps secure the return line to the vehicle in the route you
have chosen, ensuring that all lines are routed clear of any suspension, drivetrain, and exhaust components.
1-29. Thread the other 90-degree end of the AN-06 return line onto the AN-06 return port fitting located on the
Aeromotive sump, and tighten.
1-30. As the Aeromotive fuel tank is lifted into position reattach the vent line to the top of the fuel tank and work the filler
neck in to the grommet on the side of the fuel tank. Once the Aeromotive fuel tank is in position, align tank straps,
ensure that there are not any hoses or wiring pinched and tighten the strap bolts.
1-31. Make any line or electrical adjustments necessary to clear the vehicles exhaust, suspension, and drivetrain
components.
1-32. Under the car just in front of the fuel tank, locate the OEM supply line quick-disconnect coupler. This is the same
quick-disconnect coupler that you disconnected to remove the OEM fuel supply line from the OEM fuel tank. Locate
the supplied adapter fitting that adapts the quick-disconnect fitting to an AN-06 fitting. Apply a light oil to the surface of
the supplied adapter fitting and install, this will allow you to connect an AN-06 supply line to the OEM fuel line.
1-33. Using the two remaining supplied AN-06 hose ends as a guide, measure the length of line needed to connect the
outlet of the pump / filter assembly to the adapter fitting that you just installed into the OEM supply line. Figure 1-7
shows a typical installation.
Figure 1-7