Troubleshooting – Harrington Hoists and Cranes TCR Hoist - (1/4-6 Ton) User Manual

Page 44

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44

8.0 Troubleshooting



HAZARDOUS AIR PRESSURE IS PRESENT IN THE HOIST, IN THE SUPPLY OF COMPRESSED AIR TO
THE HOIST, AND IN CONNECTIONS BETWEEN COMPONENTS.

Before performing ANY maintenance on the equipment, de-energize the supply of compressed air to the
equipment, and lock and tag the supply device in the de-energized position. Refer to ANSI Z244.1, “Personnel
Protection - Lockout/Tagout of Energy Sources.”

Only Trained and competent personnel should inspect and repair this equipment.

Table 8-1

Troubleshooting Guide

Symptom

Cause

Remedy

Does not operate

Lack of air pressure or loss of air
supply.

Repair or adjust air supply or filters.

Seizure of Main Spool, Brake Spool,
or Air Motor.

Repair at service facility.

Seizure of brake or brake
mechanism fails to release.

Repair at service facility.

Bending or crimping of pendant hose
or control tubes

Correct or repair bend or crimp in hose
and/or tubes

Air leak between the two chambers
in the Top Cover

Correct or repair to eliminate air leak.

Hoist is overloaded.

Reduce the load to the rated capacity
of hoist.

Lifting speed is slow

Low air pressure at hoist inlet port.

Repair or adjust air supply or filters.
Check for air line obstruction.

Air supply hose or piping is too small.

Replace hose or piping sizes with
recommended sizes in

Section 3.0

.

Malfunction of brake.

Repair at service facility.

Bending or crimping of pendant
hoses or control tubes

Correct or repair the bend or crimp in
hose and/or control tubes

Lack of sufficient oil in air supply to
hoist

Increase oil in air supply to hoist in
accordance with requirements in

Section 3.0

.

Exhaust Silencer or Nylon Silencer
clogged

Clean or replace.

Air flow capacity of compressed air
system insufficient

Increase air flow capacity of
compressed air system to
requirements in

Section 2.0

.

Air motor vanes or bearings worn

Repair at service facility.

Air supply to hoist contains dirt or
debris

Filter the air supply to the hoist in
accordance with the requirements in

Section 3.0

.

Air leak between the two chambers
in the Top Cover

Correct or repair to eliminate air leak.

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