Warner Electric CBC-1000 - Manual (Page 2)

2 Warner Electric • 800-825-9050 P-275 • 819-0496
Contents
Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Selection Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Control Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Diagnostics Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Page
Ordering Information
Model Number Part Number
CBC-1000 . . . . . . . . . . . . . . . . . . . . . . . . . 6060-448-001
Encoder Cable (Accessory) . . . . . . . . . . . . 6060-101-001
100 Pulse Per Revolution Encoder
w/10’ Cable . . . . . . . . . . . . . . . . . . . . . . . . 6060-101-010
250 Pulse Per Revolution Encoder
w/10’ Cable . . . . . . . . . . . . . . . . . . . . . . . . 6060-101-025
600 Pulse Per Revolution Encoder
w/10’ Cable . . . . . . . . . . . . . . . . . . . . . . . . 6060-101-060
1200 Pulse Per Revolution encoder
w/10’ Cable . . . . . . . . . . . . . . . . . . . . . . . . 6060-101-120
RS-232 to RS-422/485
Converter (Accessory. . . . . . . . . . . . . . . . . 6060-101-232
Failure to follow these instructions
may result in product damage, equipment damage,
and serious or fatal injury to personnel.
Introduction
Warner Electric’s CBC-1000 is a closed-loop
positioning control with error compensation designed
for industrial clutch/brake applications. The position
loop is closed through encoder
feedback which generates pulses proportional to load
motion. The CBC-1000 uses this feedback to
determine the optimum brake actuation point. The
control can be programmed to operate in one of two
distinct modes: absolute or incremental. The CBC-
1000 includes eight solid state control outputs, a
batch counter and a serial communications interface.
The CBC-1000 system consists of four key
elements: the CBC-1000, a clutch/brake, a
clutch/brake control, and an encoder. Nearly any
electric clutch/brake size and configuration can be
used. These products are described in Warner
Electric’s Clutch/Brake Catalog, P-1234. The
Clutch/ Brake control, also found in Warner Electric’s
Clutch/Brake Catalog, should have solid-state
compatibility. Simple on-off, soft start/stop, and
overexcitation controls may all be utilized based on
the desired velocity profile. Warner Electric also offers
industrial grade encoders of various resolutions.