Maintenance, 1. periodic maintenance for the exa 402 converter, 2. periodic maintenance of the sensor – Yokogawa EXA DC402 Dual-Channel Conductivity Analyzer User Manual

Page 58: Maintenance -1, 2. periodic maintenance of the sensor -1

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IM 12D08E02-01E

Maintenance 7-1

7. MAINTENANCE

7-1. Periodic maintenance for the EXA 402 converter

The EXA converter requires very little periodic maintenance. The housing is sealed to IP65 (NEMA 4X)

standards, and remains closed in normal operation. Users are required only to make sure the front win-

dow is kept clean in order to permit a clear view of the display and allow proper operation of the push-

buttons. If the window becomes soiled, clean it using a soft damp cloth or soft tissue. To deal with more

stubborn stains, a neutral detergent may be used.

NOTE:

Never used harsh chemicals or solvents. In the event that the window becomes heavily stained or

scratched, refer to the parts list (Chapter 9) for replacement part numbers.

When you must open the front cover and/or glands, make sure that the seals are clean and correctly fit-

ted when the unit is reassembled in order to maintain the housing’s weatherproof integrity against water

and water vapor. The measurement otherwise may be prone to problems caused by exposure of the

circuitry to condensation.

The EXA instrument contains a lithium cell to support the clock function when the power is switched

off. This cell needs to be replaced at 5 yearly intervals (or when discharged). Contact your nearest

Yokogawa service centre for spare parts and instructions.

7-2. Periodic maintenance of the sensor

NOTE:

Maintenance advice listed here is intentionally general in nature. Sensor maintenance is highly

application specific.

In general conductivity/resistivity measurements do not need much periodic maintenance. If the EXA

indicates an error in the measurement or in the calibration, some action may be needed (ref. chapter

8 trouble shooting). In case the sensor has become fouled an insulating layer may be formed on the

surface of the electrodes and consequently, an apparent increase in cell constant may occur, giving a

measuring error. This error is:

2 x

Rv

R

cel

x 100 %

where:

Rv = the resistance of the fouling layer

Rcel = the cell resistance

NOTE:

Resistance due to fouling or to polarization does not effect the accuracy and operation of a 4-

electrode conductivity measuring system.

If an apparent increase in cell constant occurs cleaning the cell will restore accurate

measurement.

Cleaning methods

1. For normal applications hot water with domestic washing-up liquid added will be effective.

2. For lime, hydroxides, etc., a 5 ...10% solution of hydrochloric acid is recommended.

3. Organic foulings (oils, fats, etc.) can be easily removed with acetone.

4. For algae, bacteria or moulds, use a chlorous solution (bleaching liquid*).

* Never use hydrochloric acid and bleaching liquid simultaneously. The very poisonous gas chlorine will

result.

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