Final checks, 577d -- -- a – Bryant EVOLUTION 577D----A User Manual

Page 35

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35

exists, the thermal protector is open. The control de--energizes the
compressor contactor for 15 minutes, but continues to operate the

outdoor fan. The control Status LED will flash the appropriate
code shown in Table 4. After 15 minutes, with a call for low or

high stage cooling, the compressor contactor is energized. If the

thermal protector has not re--set, the outdoor fan is turned off. If
the call for cooling continues, the control will energize the

compressor contactor every 15 minutes. If the thermal protector
closes (at the next 15 minute interval), check the unit will resume

operation.
If the thermal cutout trips for three consecutive cycles, then unit
operation is locked out for 4 hours and the appropriate fault code is

displayed.
NO 230V AT COMPRESSOR
If the compressor voltage is not sensed when the compressor

should be starting, the contactor may be stuck open or there is a
wiring error. The control will flash the appropriate fault code.

Check the contactor and control box wiring.
TROUBLESHOOTING UNIT FOR PROPER SWITCHING

BETWEEN LOW & HIGH STAGES
Check the suction pressures at the service valves. Suction pressure

should be reduced by 3--10% when switching from low to high

capacity.
NOTE: The liquid pressures are very similar between low and
high stage operation, so liquid pressure should not be used for
troubleshooting.
Compressor current should increase 20--45% when switching from

low to high stage. The compressor solenoid, when energized in
high stage, should measure 24vac.
COMPRESSOR INTERNAL RELIEF
The compressor is protected by an internal pressure relief (IPR)
which relieves discharge gas into compressor shell when

differential between suction and discharge pressures exceeds 550 --
625 psi. The compressor is also protected by an internal overload

attached to motor windings.
TEMPERATURE THERMISTORS
Thermistors are electronic devices which sense temperature. As the

temperature increases, the resistance decreases. Thermistors are
used to sense outdoor ambient (OAT) and coil temperature (OCT).

Refer to Fig. 28 for resistance values versus temperature. See Fig.
29 for OCT location.
If the outdoor ambient or coil thermistor should fail, the HP/AC

control will flash the appropriate fault code (See Table 4).
IMPORTANT: Coil thermistor is factory mounted. Check to
insure thermistor is mounted properly. Outdoor air thermistor
(OAT) is field mounted and connected. Verify that the OAT has
been properly installed.

0

10

20

30

40

50

60

70

80

90

0

20

40

60

80

100

120

TEMPERATURE (DEG. F)

RESISTANCE (KOHMS)

THERMISTOR CURVE

A91431

Fig. 28 -- Resistance Values Versus Temperature

THERMISTOR SENSOR COMPARISON
The control continuously monitors and compares the outdoor air

temperature sensor and outdoor coil temperature sensor to ensure
proper operating conditions. The comparison is:

S

In cooling mode, if the outdoor air sensor indicates ≥ 10 _F
(5.5_C) warmer than the coil sensor (or) the outdoor air sensor
indicates ≥ 20_F (11.0_C) cooler than the coil sensor, the sensors
are out of range.

S

In heating if the outdoor air sensor indicates ≥ 35_F (19.3_C)
warmer than the coil sensor (or) the outdoor air sensor indicates
≥ 10_F (5.5_C) cooler than the coil sensor, the sensors are out of
range.

If the sensors are out of range, the control will flash the appropriate

fault code as shown in Table 4.
The thermistor comparison is not performed during low ambient
cooling operation.
FAILED THERMISTOR DEFAULT OPERATION
Factory defaults have been provided in the event of failure of

outdoor air thermistor and/or coil thermistor.
If the OAT sensor should fail, low ambient cooling will not be

allowed and the one--minute outdoor fan off delay will not occur.

Defrost will be initiated based on coil temperature and time.
If the OCT sensor should fail, low ambient cooling will not be

allowed. Defrost will occur at each time interval during heating
operation, but will terminate after 5 minutes.
If there is a thermistor out of range error, defrost will occur at each

time interval during heating operation, but will terminate after 5
minutes.
Refer to the Troubleshooting Chart (Table 9 and 10) for additional
troubleshooting information.

A06311

Fig. 29 -- Outdoor Coil Thermistor (OCT) Attachment

FINAL CHECKS

IMPORTANT: Before leaving job, be sure to do the following:

1. Ensure that all wiring is routed away from tubing and sheet

metal edges to prevent rub--through or wire pinching.

2. Ensure that all wiring and tubing is secure in unit before

adding panels and covers. Securely fasten all panels and
covers.

3. Tighten service valve stem caps to 1/2--turn past finger

tight.

4. Leave Users Manual with owner. Explain system operation

and periodic maintenance requirements outlined in manual.

5. Fill out Start--Up Checklist located at the back of this

manual and place in customer file.

577D

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A

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