Diagnostic procedures – COATS 1100 Series Balancer User Manual

Page 24

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Important: Always read and follow instructions.

Diagnostic Procedures

After Balance Vibration Problems

If vibration is still present after balancing the wheels

and driving the vehicle on smooth pavement, remove

the wheels and recheck the balance. If a wheel is out

of balance the cause maybe:

Wheel was not mounted/centered correctly on the

balancer.

A weight has come off the wheel (possibly the

wrong clip style). Remove the other weights from

the wheel and rebalance.

Foreign material inside the tire. Remove the tire

from the wheel, remove the foreign material, and

remount. Remove wheel weights and rebalance the

wheel.

Stones or other foreign objects caught in the tire

tread or rim. Remove the objects. Check and rebal-

ance if needed.

If the balancer still indicates the wheels are balanced

to within 0.05 ounces (1.42 grams) on both Inboard and

Outboard displays, the problem is not in the balance of

the wheels. Check the following possible sources of

vibration:

Tire pressure. Bring all tires up to the recommended

PSI.

Radial or lateral runout in the tire or wheel. Replace

the damaged part.

Unbalance in wheel covers or trim rings. Remove

the wheel covers or trim rings and test drive. If

the vibration is gone, remove the shaft and use

an appropriate adapter to mount the wheel to the

balancer. Balance the wheel with the wheel cover

or trim ring attached to the wheel.

Incorrectly mounted tire and wheel. Remount cor-

rectly.

Damaged wheel bolt holes. Replace wheel.

Worn universal joints. Replace as required.

Drive shaft unbalance or damaged. Balance, repair,

or replace.

Unbalance in brake rotor(s) or drum(s).

Suspension out of alignment. Align the vehicle and

replace any damaged or worn parts.

Troubleshooting

A COATS® Service Technician may ask for informa-

tion to help diagnose service concerns (please contact

COATS directly at 1-800-688-9240 for the Certified

Service Partner nearest you). Conveying this informa-

tion to your service technician prior to servicing can help

to expedite service to your equipment. Although much

of the diagnostic information aids your COATS Service

Technician, several remedies for balancer misfunctions

are available to the operator.

Error Messages - One of the following error mes-

sages, shown in the display windows, may appear

indicating a problem with the balancer.

Note: Always exit the error message by pressing the

Up arrow+Function key; then repeat the procedure to

see if the error is eliminated.

Error

Description

E1 Spin up is too slow - Verify power supply

to balancer and motor connection

E2 Spin up time too long - Check Wheel DIA

and power supply - press STOP - EXIT

E3 No rotation signal - Check motor &

encoder function & wiring -press STOP -

EXIT

E4 Wheel rotation direction is reversed -

Disconnect power and correct wiring

E5 Stop time too long - Verify power supply

and motor connection - press STOP - EXIT

E6 Encoder is not connected or has failed -

Disconnect power supply and repair

E9 Wheel coast speed is too slow

E11 User cancelled the operation

E20 Arm scale is out of range
E24 Lower hood to spin
E25 Loose hub nut. Tighten hub nut and respin
E26 CAL ERROR

Err Hod Hood switch is not closed when machine

cycle is started - Lower hood to spin -

Verify hood switch

Err Hub No load condition detected - Verify wheel

mounted properly on the shaft - Check

repeatability

Err Ad No dimension input

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